Koji Uda

ArF immersion lithography: critical optical issues

We present selected results of our feasibility study on ArF Immersion lithography from the viewpoint of the exposure-tool development. First, we show that utilizing finite bubble lifetime in degassed water can eliminate air bubbles that are generated by wafer scanning. Second, it is shown that thermal fluctuation of immersion liquid as well as vectorial diffraction effect from the mask is not significant in terms of imaging performance. Third, we demonstrate resist imaging of 60-nm and 45-nm line-and-space patterns in interferometric exposure experiments with an ArF laser at the power level of the actual exposure tools. Fourth, the increase of the depth of focus is confirmed using an alpha exposure tool of ArF immersion. All these results indicate that the ArF immersion lithography is promising for 65-nm half-pitch node and beyond.

Critical Dimension Control in Synchrotron Radiation Lithography Using a Negative-Tone Chemical Amplification Resist

Total critical dimension (CD) controllability for 0.14 µ m line-and-space in SR lithography was evaluated for all wafer levels. The evaluation was carried out for the CD accuracy between the wafers, in the wafer and in the exposure field. The influence of the exposure process instability to the CD accuracy was also evaluated. The instability of the post exposure baking (PEB) temperature and the post exposure delay (PED) time affects the CD accuracy, and they were estimated to be less than 5 nm, respectively. The CD accuracy at the same point on the X-ray mask was 5.4 nm in the wafer and 10.5 nm between the wafers. It was found that the CD accuracy between the wafers was degraded by the inaccurate exposure dosage caused by the daily change of the SR beam distribution in the vertical direction. In the exposure field, the CD instability due to SR beam nonuniformity was 4.1 nm and that due to the X-ray mask was 15 nm. Consequently, the total CD controllability is presently estimated to be 19.5 nm for all wafer levels and the improvement of the dose repeatability and X-ray mask CD control is required to achieve the CD accuracy of less than 11 nm.

Technology and performance of X-ray stepper for volume production

Proximity X-ray lithography (PXL) has finished the demonstration stage of device fabrication and has started to be applied for volume production. We started the development of X-ray lithography tool in the middle of 1980s, and in 1992 we have installed our prototype machine in the SR facility of Mitsubishi Electric Corporation (MELCO) and we have evaluated the machine in collaboration with MELCO. In the collaboration study, we have confirmed the system concept of X-ray stepper and clarified subjects for volume production tool development.