Kristina Karlsson

Foaming behavior of water-soluble cellulose derivatives: hydroxypropyl methylcellulose and ethyl hydroxyethyl cellulose

Hydroxypropyl methylcellulose and ethyl hydroxyethyl cellulose could be interesting candidates for production of lightweight, foamed packaging material originating from non-fossil, renewable resources. The foaming ability of nine different grades of the two cellulose derivatives, using water as the blowing agent, was investigated using a hot-mold process. The foaming process was studied by evaluating the water loss during the heating, both in a real-time experiment and by thermal gravimetric analysis. Further, the development of the rheological properties of the derivative-water mixtures during a simulated foaming process was assessed using dynamical mechanical thermal analysis and viscosity measurements. Five of the studied derivatives showed promising properties for hot-mold foaming and the final foams were characterized with regard to their apparent density. It was concluded that the foamability of these systems seems to require a rather careful tailoring of the viscoelastic properties in relation to the water content in order to ensure that a network structure is built up and expanded during the water evaporation.

Processing window for extrusion foaming of hydroxypropyl methylcellulose

Foamed materials are gaining an increased interest due to their good mechanical properties in relation to their low densities and an increased industrial demand can be expected. A few less attractive issues can however be associated with commodity foamed products. For instance the raw-material often originates from non-renewable, fossil-based, sources. Furthermore, degradation in nature is slow, therefor the disposed product is burned or end up in landfills. One possibility to reduce the impact on nature could be to produce foams from natural polymers such as starch or cellulose. In this study the possibility to produce foams from hydroxypropyl methylcellulose (HPMC) with water as blowing agent, by continuous extrusion, was investigated. A pre-study using a capillary viscometer, batch-extruder, was conducted to evaluate the foamability of HPMC. Due to promising results further experiments were conducted with a single-screw extruder. The goal was to find an adequate processing window for foaming. It was concluded that HPMC could successfully be foamed by continuous extrusion, although a careful tailoring of the processing parameters was required. Crucial parameters were here the temperature, pressure and residence time distribution in the extruder. Regions of the extruded foams were examined using optical and scanning electron microscopy and HPMC foams with a density in the range of that of fossil-based polymeric foams could be produced.

Chain-Length Shortening of Methyl Ethyl Hydroxyethyl Cellulose: An Evaluation of the Material Properties and Effect on Foaming Ability

During the past century, plastics have become a natural element in our every-day life. Lately however, an awareness about the fossil origin and often non-degradable nature of many plastics is rising. This has resulted in the emergence of some bio-based and/or biodegradable plastics, often produced from renewable resources. One possible candidate for bioplastics production could be found in cellulose. This paper aims at contributing information regarding a cellulose derivative, which could possibly be used in foamed plastics applications. Therefore, the reduction of the chain-length of a methyl ethyl hydroxyethyl cellulose (MEHEC), assessed by size exclusion chromatography, and the effect of chain-length on the foaming behaviour were studied. The foaming was accomplished with a hot-mould technique using aqueous polymer solutions. The generated steam was here used as the blowing agent and important parameters were polymer concentration and solution viscosity. The density of the produced foams was assessed and was in some cases comparable to that of commodity foams. It was found that reducing the chain-length enabled an increase of the initial polymer concentration for the foaming process. This is believed to be beneficial for creating more structurally stable foams of this type.