Kurt Strecker

Substitution of Y2O3 by a rare earth oxide mixture as sintering additive of Si3N4 ceramics

Abstract The objective of this work was to compare the sinterability, the microstructures and the mechanical properties of Si 3 N 4 ceramics with additive mixtures based on yttrium oxide, Y 2 O 3 , and a mixed concentrate of yttrium and rare earth oxides. The RE 2 O 3 samples were prepared by a two-step gas-pressure sintering process. No significant differences between the samples have been found, thus demonstrating the potential of this low cost alternative sinter additive.

Fracture toughness measurements of LPS-SiC: a comparison of the indentation technique and the SEVNB method

Many methods are currently used to measure the fracture toughness of ceramic materials. Methods based on crack-length measurements of cracks introduced into the sample surface by the Vickers indentor have the advantage that they are easy to use, but are very unreliable due to subcritical crack growth and the difficulty in determining the exact length of the cracks. Furthermore, depending on the crack shape there are many equations to calculate KIc. Other methods like the Chevron Notch or Single Edge Pre-cracked Beam (SEPB) are often difficult to execute or expensive. The simple and inexpensive Single-Edge-V-Notched Beam (SEVNB) on the other hand gives reliable values of fracture toughness of ceramic materials. In this method a saw cut is tapered to a sharp V-notch using a razor blade sprinkled with diamond paste. Thus, it is possible to introduce a sharp crack with a notch width of less than 20 micrometers, necessary to conduct valid tests. In this investigation, fracture toughness measurements on LPS-SiC materials carried out by the indentation technique and the SEVNB method have been compared.

Substitution of pure Y2O3 by a mixed concentrate of rare earth oxides (CRE2O3) as sintering additive of Si3N4: a comparative study of the mechanical properties

Abstract In this work the substitution of pure yttrium oxide (Y2O3) by a mixed concentrate of yttrium and rare earth oxides (CRE2O3), produced at FAENQUIL-DEMAR, as sinter additive in gas-pressure sintered Si3N4 ceramics has been investigated. CRE2O3 presented similar behavior compared to pure Y2O3 in relation to the sinterability, intergranular phases formed, microstructure and mechanical properties. As this alternative additive is obtained at a cost of only 20% than that of commercial Y2O3, CRE2O3 demonstrated great potential as additive in the sintering of Si3N4 ceramics.

Investigations on cementitious composites based on rubber particle waste additions

The amount of waste rubber has gradually increased over recent years because of over-growing use of rubber products. The disposal of waste rubber has caused serious environmental problems. The incorporation of recycled materials into cementitious composites is a feasible alternative that has gained ground in civil construction. The performance of such materials is much affected not only by the rubber addition, but also the particle size which has been controversially reported in the literature. In order to investigate the single effect of rubber particles into cement based materials, rubber cementitious composites were prepared with no silica particle additions. A full factorial design has been conducted to assess the influence of the rubber particle size (0.84/0.58 mm and 0.28/0.18 mm); mass fraction used (5, 15 and 30%); and water/cement ratio (0.35 and 0.50) on the physic-mechanical properties of the composites. The materials were characterized through apparent density, porosity, compressive strength, flexural strength, modulus of elasticity and microstructural analysis. The interactions of rubber particle size, rubber fraction and water/cement ratio affected significantly the density and compressive strength of the composites. The apparent porosity was influenced mainly by the rubber particle size. The flexural strength was affected by the main factors and the modulus of elasticity was affected by the interaction factors rubber particle size and fraction, and rubber fraction and w/c ratio.

Evaluation of the reliability of Si3N4-Al2O3 -CTR2O3 ceramics through Weibull analysis

The objective of this work has been to compare the reliability of two Si3N4 ceramics, with Y2O3/Al2O3 or CTR2O3/Al2O3 mixtures as additives, in regard to their 4-point bending strength and to confirm the potential of the rare earth oxide mixture, CTR2O3, produced at FAENQUIL, as an alternative, low cost sinter additive for pure Y2O3 in the sintering of Si3N4 ceramics. The oxide mixture CTR2O3 is a solid solution formed mainly by Y2O3, Er2O3, Yb2O3 and Dy2O3 with other minor constituents and is obtained at a cost of only 20% of pure Y2O3. Samples were sintered by a gas pressure sintering process at 1900 °C under a nitrogen pressure of 1.5 MPa and an isothermal holding time of 2 h. The obtained materials were characterized by their relative density, phase composition and bending strength. The Weibull analysis was used to describe the reliability of these materials. Both materials produced presented relative densities higher than 99.5%t.d., b-Si3N4 and Y3Al5O12 (YAG) as cristalline phases and bending strengths higher than 650 MPa, thus demonstrating similar behaviors regarding their physical, chemical and mechanical characteristics. The statistical analysis of their strength also showed similar results for both materials, with Weibull moduli m of about 15 and characteristic stress values so of about 700 MPa. These results confirmed the possibility of using the rare earth oxide mixture, CTR2O3, as sinter additive for high performance Si3N4 ceramics, without prejudice of the mechanical properties when compared to Si3N4 ceramics sintered with pure Y2O3.

Liquid phase sintering of silicon carbide with AlN/Y2O3, Al2O3/Y2O3 and SiO2/Y2O3 additions

In this work, the influence of the additive system on the liquid phase sintering of silicon carbide has been investigated. The additives employed were mixtures of AlN/Y2O3, Al2O3/Y2O3 and SiO2/Y2O3. The total additive content was fixed at 20 vol.-%, maintaining the Y2O3 content in each additive system at 35 vol.-%. Cold isostatically pressed samples were sintered at 1900, 2000 and 2100 °C under Ar atmosphere during 30 min. The most promising results have been obtained by samples with AlN/Y2O3 additions sintered at 2000 °C, exhibiting the smallest weight loss of about 6% and the highest flexural strengths of about 433 MPa. Samples with Al2O3/Y2O3 and SiO2/Y2O3 additions exhibited high weight loss, because of reactions of Al2O3 and SiO2 with the SiC matrix, forming gaseous species such as Al2O, SiO and CO, resulting in depletion of the liquid phase, and, consequently, in inferior final densities and mechanical properties. Concerning the SiO2/Y2O3 additive system, the reactions seem to be completed already at temperatures below 1900 °C, turning this additive mixture unsuitable. The microstructural analysis indicated only the presence of the b-SiC phase for all samples; no phase transformation of the b-SiC into a-SiC has been observed.

A contribution of X ray diffraction analysis in the determination of creep of Si3N4 ceramics

The understanding of the creep behavior of silicon nitride (Si3N4) is extremely complex because of a large number of parameters influencing simultaneously the creep deformation of the materials. In general, the main creep mechanisms acting in these materials are grain boundary sliding or materials transport by solution-precipitation process. In this work, the creep behavior has been monitored by X ray diffraction analysis, determining the peak intensity ratio of the (101) and (210) planes of b-Si3N4. This characterization technical, allied the microstructural analysis can contribute to determination of creep mechanisms acting in material. The b-Si3N4 grains are highly elongated with aspect ratios ranging between 3 and 11. Therefore, the intensity of the peaks related to the basal plane (101) tends to be higher when compared to the lateral planes (210). During creep deformation occurs alignment of the elongated b-Si3N4 grains in the plane parallel to the direction of the applied load, reflecting in the peak intensity ratio. Crept samples presented variations in the (101)/(210) peak intensity ratio of b-Si3N4 indicating that grain rotation can to be contributing with creep deformation. In this way, the use of X ray diffractometry as a mean to characterize microstructural changes during creep has been shown successfully.

Effect of Al2O3 Addition on the Mechanical Properties of Biocompatible ZrO2-Al2O3 Composites

In this work, the effects of alumina additions on the properties of the ZrO2-Al2O3 ceramic composites were investigated. Samples of ZrO2 with Al2O3 additions varying between 0 and 30wt-% were prepared. The powder mixtures were milled, compacted by uniaxial cold pressing and sintered at 16000C, in air, for 2 hours. The sintered samples were characterized by their relative density, phase composition and microstructure. As mechanical properties at room temperature, their Vickers hardness and fracture toughness were determined: In all sintering conditions and Al2O3 amounts, the samples presented relative density higher that 99%. The Al2O3 addition produces a linear increase of the hardness, reaching values between 1350 and 1610 HV for the addition of 0 and 30% of alumina, respectively. The fracture toughness was near to 8 MPam1/2 in all conditions. The phase composition, microstructure and relative density were correlated in order to interpret the mechanical properties obtained.

Si3N4 ceramics sintered with Y2O3/SiO2 and R2O3(ss)/SiO2: a comparative study of the processing and properties

A comparative study was made of Si3N4 sintered with two types of additives, namely, Y2O3/SiO2 and R2O3(ss)/SiO2, R2O3(ss) being a rare earth metal oxide in solid solution. The processing conditions for both types of Si3N4 were 14 vol% of additives and a sintering temperature of 1800 oC for 30, 60 and 240 min. To compare the efficiency of the additives in the materials sintering process, the density, flexural strength, fracture toughness and hardness were measured and the phase composition and microstructure determined. The results indicated that R2O3(ss)/SiO2 as a sintering aid improved the materials high temperature strength and slowed down grain growth when compared with the Y2O3/SiO2 additive.

Cement - steatite composites reinforced with carbon fibres: an alternative for restoration of brazilian historical buildings

Steatite is a mineral which has been employed in the carving of elements in facades of Brazilian historical buildings and churches since the 17th century. Over the years, many of those historical buildings suffered the consequences of weathering with a current need for restoration. Recently a special cement-based mortar containing additions of fine powder waste from mineral extraction of steatite has been developed in Brazil, as a composite material for restoration of steatite elements. However, the incorporation of steatite waste reduces the flexural strength of the mortar and compromises the restoration of elements where gravity imposes tensile stresses. The addition of carbon fibres may overcome this issue and increase the flexural strength of the cement-steatite composite mortar. This work investigates the effect of carbon fibre addition on the bulk density and flexural strength of compacted precast cement-steatite composites. The results show that the addition of carbon fibres (i) effectively increases the mechanical strength, allowing for a higher amount of steatite powder waste in the mixes; (ii) reduces the weight of the structural elements. This new composite material would help to develop restoration techniques of historical buildings and serve as a disposal route of steatite powder waste in Brazil.