L. Prevosto

Schlieren technique applied to the arc temperature measurement in a high energy density cutting torch

Plasma temperature and radial density profiles of the plasma species in a high energy density cutting arc have been obtained by using a quantitative schlieren technique. A Z-type two-mirror schlieren system was used in this research. Due to its great sensibility such technique allows measuring plasma composition and temperature from the arc axis to the surrounding medium by processing the gray-level contrast values of digital schlieren images recorded at the observation plane for a given position of a transverse knife located at the exit focal plane of the system. The technique has provided a good visualization of the plasma flow emerging from the nozzle and its interactions with the surrounding medium and the anode. The obtained temperature values are in good agreement with those values previously obtained by the authors on the same torch using Langmuir probes.

On the physical origin of the nozzle characteristic and its connection with the double-arcing phenomenon in a cutting torch

The nozzle current-voltage characteristic for a cutting arc is presented in this work. The measurements are reported using a high energy density cutting arc torch with a nozzle bore radius of 0.5 mm. The arc current was fixed at 30 A while the plenum pressure and the oxygen gas mass flow rate were varied in the range of 0.55–0.65 MPa and 0.32–0.54 g s−1, respectively. The results show a very low electron density and the lack of electron attachment at the plasma boundary layer. No ion saturation current was found. For the smallest mass flow rate value gas breakdown was found for a biasing nozzle potential close to that of the cathode, but no evidence of such breakdown was found for the larger mass flow rate values. Using an expression for the ion speed at the entry of the collisional sheath formed between the nonequilibrium plasma and the negatively biased nozzle wall together with a generalized Saha equation coupled to the ion branch of the characteristic, the radial profile of the electron temperature, t...

On the Use of Sweeping Langmuir Probes in Cutting Arc Plasmas—Part I: Experimental Results

The first study of Langmuir probes applied to cutting arcs using a sweeping-probe system is presented. It is found that, under a relatively broad range of experimental conditions (changes in the probe material, in the probe radii, or in the sweeping frequency of the probes), no probe damage is registered, notwithstanding the large value of the power flux present with these arcs. In practice, probes with radii down to 63 mum and with sweeping rotation frequencies down to 8.7 s-1 (probe transit time of ap140 mus through the arc) were used without noticeable alterations. In the measurements of the ion current collected by negatively biased probes, the following two unexpected features are found: the lack of a current plateau in the ion branch of the I-V probe characteristic and the independence of the signal amplitude on the probe radius. According to the experimental evidence, as well as several estimations, we have neglected electron emission of the probe surface as a relevant mechanism in modifying the ion branch of the characteristic. On the contrary, some arguments on which a collection model will be based are presented.

On the Use of Sweeping Langmuir Probes in Cutting-Arc Plasmas—Part II: Interpretation of the Results

A semiempirical Langmuir probe model is introduced that is particularly adapted to high-energy-density cutting arcs, for which, as we have shown in part I, the ion current collected by negatively biased probes shows no plateau in the ion branch of the current-voltage (I-V) probe characteristic, and the signal amplitude is independent of the probe radius. According to the model, the ion drag due to the high-velocity plasma flow around the probe limits the effectively collecting area to a small fraction of the probe surface. If, according to the experimental evidence, this fraction is made independent of the probe radius, then its value results proportional to the probe bias, and so no plateau is found, at least as long as the collecting area is less than (half) the probe surface, which happens only at rather high probe bias. The model requires the determination of the function relating the electric field (in the region between the unperturbed plasma and the space-charge sheath close to the probe) to the parameters of the problem. Dimensional analysis together with empirical information allow to restrict the form of this function to leave only an auxiliary dimensionless function, which can be argued to be practically constant and whose value can be determined between rather tight bounds. As an example, radial profiles of plasma temperature and density are obtained by applying the proposed model to the experimental values of a I-V probe characteristic obtained in part I. The derived temperature profile is in good agreement with a previous published numerical simulation for a similar cutting torch.

An Interpretation of Langmuir Probe Floating Voltage Signals in a Cutting Arc

An experimental study of the electrostatic probe floating voltage signals in a cutting arc and its physical interpretation in terms of the arc plasma structure is reported. Sweeping electrostatic probes have been used to register the local floating potential and ion current at 3.5 mm from the nozzle exit in a 30-A arc generated by a high energy density cutting torch with a nozzle bore radius of 0.5 mm and an oxygen mass flow rate of 0.71 g ldr s-1. It is found that the floating potential signal presented a central hump with duration almost similar to that corresponding to the ion current signal but having also lateral wings with much larger duration. Capacitive coupling between the probe and the conducting body of the nozzle and arc as a source for the floating potential signal was discarded. It is assumed that the hump in these probe voltage signals results from the presence of an electrostatic field directed in the radial direction outward the arc axis that is caused by thermoelectric effects. The probe floating voltage signal is inverted using the generalized Ohms law together with the Saha equation, thus obtaining the radial profiles of the temperature, particle densities, radial electric field, and potential of the plasma at the studied section of the arc. The resulting temperature and density profiles derived from our interpretation are in good agreement with the data published elsewhere in this kind of high-pressure arcs. There is not a straightforward connection between the measured hump amplitude in the floating signal (ap4 V) and the derived increase in the plasma potential between the arc edge and the arc center ( ap10 V), due to the global zero current balance condition established by the finite size of the probe. It is shown, however, that the probe takes a floating potential value close to that corresponding to the plasma temperature at the probe center.

On the dynamics of the space-charge layer inside the nozzle of a cutting torch and its relation with the “non-destructive” double-arcing phenomenon

Experimental observations on the plasma dynamics inside the nozzle of a 30 A oxygen cutting torch operated at conditions close to the double arcing are reported. It is employed a technique previously developed in our laboratory consisting in using the nozzle as a large-sized Langmuir probe. Based on the behavior of the ion current signal and simple estimations, it is concluded that (1) the non-equilibrium plasma inside the nozzle is far from the steady state in time, in contrast to what is frequently assumed. The power supply ripple was identified as the main fluctuations source and (2) large-scale plasma fluctuations inside the nozzle could cause transient (total duration of the order of 100 μs) Townsend avalanches developing in the space-charge layer located between the arc plasma and the nozzle wall. Such events trigger the so called non-destructive double-arcing phenomena without appealing to the presence of insulating films deposited inside the nozzle orifice, as was previously proposed in the litera...

On the physical processes ruling an atmospheric pressure air glow discharge operating in an intermediate current regime

Low-frequency (100 Hz), intermediate-current (50 to 200 mA) glow discharges were experimentally investigated in atmospheric pressure air between blunt copper electrodes. Voltage–current characteristics and images of the discharge for different inter-electrode distances are reported. A cathode-fall voltage close to 360 V and a current density at the cathode surface of about 11 A/cm2, both independent of the discharge current, were found. The visible emissive structure of the discharge resembles to that of a typical low-pressure glow, thus suggesting a glow-like electric field distribution in the discharge. A kinetic model for the discharge ionization processes is also presented with the aim of identifying the main physical processes ruling the discharge behavior. The numerical results indicate the presence of a non-equilibrium plasma with rather high gas temperature (above 4000 K) leading to the production of components such as NO, O, and N which are usually absent in low-current glows. Hence, the ionizati...

Langmuir probe diagnostics of an atmospheric pressure, vortex-stabilized nitrogen plasma jet

Langmuir probe measurements in an atmospheric pressure direct current (dc) plasma jet are reported. Sweeping probes were used. The experiment was carried out using a dc non–transferred arc torch with a rod–type cathode and an anode of 5 mm diameter. The torch was operated at a nominal power level of 15 kW with a nitrogen flow rate of 25 Nl min−1. A flat ion saturation region was found in the current–voltage curve of the probe. The ion saturation current to a cylindrical probe in a high–pressure non local thermal equilibrium (LTE) plasma was modeled. Thermal effects and ionization/recombination processes inside the probe perturbed region were taken into account. Averaged radial profiles of the electron and heavy particle temperatures as well as the electron density were obtained. An electron temperature around 11 000 K, a heavy particle temperature around 9500 K and an electron density of about 4 × 1022 m−3, were found at the jet centre at 3.5 mm downstream from the torch exit. Large deviations from kineti...

Departures from local thermodynamic equilibrium in cutting arc plasmas derived from electron and gas density measurements using a two-wavelength quantitative Schlieren technique

A two-wavelength quantitative Schlieren technique that allows inferring the electron and gas densities of axisymmetric arc plasmas without imposing any assumption regarding statistical equilibrium models is reported. This technique was applied to the study of local thermodynamic equilibrium (LTE) departures within the core of a 30 A high-energy density cutting arc. In order to derive the electron and heavy particle temperatures from the inferred density profiles, a generalized two-temperature Saha equation together with the plasma equation of state and the quasineutrality condition were employed. Factors such as arc fluctuations that influence the accuracy of the measurements and the validity of the assumptions used to derive the plasma species temperature were considered. Significant deviations from chemical equilibrium as well as kinetic equilibrium were found at elevated electron temperatures and gas densities toward the arc core edge. An electron temperature profile nearly constant through the arc cor...

On the space-charge boundary layer inside the nozzle of a cutting torch

A numerical study of the space-charge sheath adjacent to the nozzle wall of a cutting torch is presented. The hydrodynamic model corresponds to a collision-dominated sheath and does not assume cold ions, so drift-diffusion-type equations are used. Also an improved expression for the ion-neutral momentum transfer is employed rather than the usual constant ion-mean-free-path or constant ion collision frequency approximations. Assuming a constant electron temperature in the sheath and neglecting the electron inertial term, the continuity and momentum equations for ions and electrons, together with Poisson’s equation, were solved for the electric potential, ion velocities (both normal and tangential components), and for the ion and electron densities. It was found that both the ion and electron densities present a sudden drop at the sheath-plasma edge. The ion density continues to decrease slowly inside the sheath, while the electron density presents a virtually zero value everywhere inside the sheath, the el...