Laurent Gremillard

A critical comparison of methods for the determination of the aging sensitivity in biomedical grade yttria-stabilized zirconia

Since the recent failure events of two particular series of zirconia femoral heads for total hip replacement prosthesis, a large decrease in the use of zirconia ceramics for orthopaedic implants has been observed. In spite of the biomedical success of this material during the last 10 years, this decrease in use was required for safety reasons, until the cause of the failures is known. It has been shown that these failures were related to the low temperature hydrothermal degradation (also known as aging). Thus, it is crucial to better understand the aging behavior, in order to be able to assess its importance and then control it if required. In this study, various techniques relevant to assess the hydrothermal degradation sensitivity of biomedical grade yttria-stabilized zirconia are discussed and compared. The expected outputs of conventional methods, that is, X-ray diffraction and scanning electron microscopy are examined. More recent methods like optical interferometry and atomic force microscopy are presented, with their respective benefits and drawbacks. An up-to-date comparison of these different techniques is provided, and their use for ensuring the long-term reliability of a particular batch of zirconia in terms of aging degradation is demonstrated.

Sintering behaviour of 45S5 bioactive glass

In this study, we report on the effect of Bioglass structural transformations on its sintering behaviour. While heating up to 1000 degrees C, five successive transformations occur: glass transition, glass-in-glass phase separation, two crystallization processes and a second glass transition. The sintering of the material exhibits two main shrinkage stages associated with the two glass transitions at 550 and 850 degrees C. At 580 degrees C, the glass-in-glass phase separation induces a decrease in the sintering rate immediately followed by the major crystalline phase crystallization (Na(2)CaSi(2)O(6)) between 600 and 700 degrees C, from the surface to the bulk of the particles. A complete inhibition of sintering takes place followed by a minor shrinkage effect due to crystallization. A plateau is then observed until the second glass transition temperature is reached. A modification of Frenkels model allows the determination of the glass-in-glass phase separation kinetics and the identification of the structural transformations effects on sintering behaviour.

Microstructural study of silica-doped zirconia ceramics

Abstract The aim of this study was to show the effects of small silica additions on the microstructures and mechanical properties of 3 mol% yttria-stabilised zirconia (3Y-TZP) ceramics. Experiments were conducted on different batches of 3Y-TZP (pure to 2.5 wt% silica-doped). Microstructures were characterised mainly by transmission electron microscopy (TEM), but also by scanning electron microscopy (SEM) and X-ray diffraction (XRD). Silica was found at triple junctions, but neither at grain boundaries nor in the lattice. Undoped zirconia ceramics exhibited faceted grains and significant internal stresses, while doped zirconias showed a much more rounded microstructure and a lower level of internal stresses. Low-temperature degradation (LTD) and slow crack growth (SCG) measurements were conducted on the different batches. The addition of silica strongly increases LTD resistance without affecting the SCG behaviour. The microstructural origins of the different behaviours are discussed.

Mechanical properties and cytocompatibility of poly(ε-caprolactone)-infiltrated biphasic calcium phosphate scaffolds with bimodal pore distribution

Biphasic calcium phosphate scaffolds have attracted interest because they have good osteoconductivity and a resorption rate close to that of new bone ingrowth, but their brittleness limits their potential applications. In this study, we show how the infiltration of biphasic calcium phosphate scaffolds with poly(ε-caprolactone) improves their mechanical properties. It was found that the polymer effectively contributes to energy to failure enhancement in bending, compressive and tensile tests. The main toughening mechanism in these composites is crack bridging by polymer fibrils. The presence of fibrils at two different size scales--as found in scaffolds with a bimodal pore distribution--results in a more effective toughening effect as compared to scaffolds with a monomodal pore size distribution, especially in the early stage of mechanical deformation. An optimized infiltration process allowed the preservation of micropore interconnection after infiltration, which is beneficial for cells adhesion. In addition, it is shown that biphasic calcium phosphates infiltrated with poly(ε-caprolactone) are cytocompatible with human bone marrow stromal cells, which makes them good candidates for bone substitution.

Accurate characterization of pure silicon-substituted hydroxyapatite powders synthesized by a new precipitation route

This paper presents a new aqueous precipitation method to prepare silicon-substituted hydroxyapatites Ca10(PO4)6-y(SiO4)y(OH)2-y(VOH)y (SiHAs) and details the characterization of powders with varying Si content up to y=1.25molmolSiHA(-1). X-ray diffraction, transmission electron microscopy, solid-state nuclear magnetic resonance and Fourier transform infrared spectroscopy were used to accurately characterize samples calcined at 400°C for 2h and 1000°C for 15h. This method allows the synthesis of monophasic SiHAs with controlled stoichiometry. The theoretical maximum limit of incorporation of Si into the hexagonal apatitic structure is y<1.5. This limit depends on the OH content in the channel, which is a function of the Si content, temperature and atmosphere of calcination. These results, particularly those from infrared spectroscopy, raise serious reservations about the phase purity of previously prepared and biologically evaluated SiHA powders, pellets and scaffolds in the literature.

Low-temperature degradation in zirconia with a porous surface

Today there is growing interest in zirconia in the dental field, but its use is still recent. Dental zirconia is mainly found in the form of yttria-stabilized zirconia crowns, bridges and abutments, and several companies are developing zirconia implants as an alternative to the standard biomedical grade titanium. In order to favor bone in-growth and osseointegration of zirconia implants, several strategies are now being explored to process rough and/or porous surfaces. The aim of this paper was to evaluate the resistance to environmental degradation of yttria-stabilized zirconia coated with a porous layer. We show that specific conditions of processing to generate the porous layer at the surface can lead to an accelerated tetragonal-monoclinic transformation of the porous layer in the presence of water. The impact of the transformation was evaluated in terms of structural integrity. Bending strength was not affected but the cohesion of the porous coating and its adhesion with the dense part deteriorated. We show that other processing conditions insure much better stability. Low-temperature degradation resistance of such porous surfaces should therefore be carefully followed and controlled in order to avoid critical problems in the future.

Ice shaping properties, similar to that of antifreeze proteins, of a zirconium acetate complex.

The control of the growth morphologies of ice crystals is a critical issue in fields as diverse as biomineralization, medicine, biology, civil or food engineering. Such control can be achieved through the ice-shaping properties of specific compounds. The development of synthetic ice-shaping compounds is inspired by the natural occurrence of such properties exhibited by antifreeze proteins. We reveal how a particular zirconium acetate complex is exhibiting ice-shaping properties very similar to that of antifreeze proteins, albeit being a radically different compound. We use these properties as a bioinspired approach to template unique faceted pores in cellular materials. These results suggest that ice-structuring properties are not exclusive to long organic molecules and should broaden the field of investigations and applications of such substances.

Thermomechanical properties and fracture mechanisms of calcium hexaluminate

Calcium hexaluminate is a material close to alumina which is recently being the subject of an increasing number of papers. However until now, nobody has deeply studied its properties or the mechanisms responsible for its mechanical behaviour. The flexural strength, toughness, crack growth resistance and thermal shock behaviour of calcium hexaluminate have been investigated. The observation of crack surfaces and cracks generated by indentation has allowed to identify the fracture mechanisms and to evaluate the influence of microstructure. Properties were compared to alumina.

Reliability assessment in advanced nanocomposite materials for orthopaedic applications.

Alumina-zirconia nano-composites were recently developed as alternative bearing materials for orthopedics. Previous, preliminary reports show that such alumina-zirconia nanocomposites exhibit high crack resistance and low wear rate. In this paper, additional information is given in terms of wear, crack resistance and ageing behaviour: femoral heads are inspected after 7 million cycles of wear testing on a hip simulator, crack resistance is measured and compared to other ceramics used today in orthopedics, slow crack growth is reported under static and cyclic fatigue, and aging resistance is assessed. We also report on the load to failure of femoral heads prototypes during compression tests. This overall reliability assessment ensures a potential future development for these kinds of new nanocomposites in the orthopedic field.

Sintering behavior of lanthanide-containing glass-ceramic sealants for solid oxide fuel cells

This article reports on the influence of different lanthanides (La, Nd, Gd and Yb) on sintering behavior of alkaline-earth aluminosilicate glass-ceramic sealants for their application in solid oxide fuel cells (SOFCs). All the glasses have been prepared by the melt–quench technique. The in situ follow up of sintering behavior of glass powders has been done by a high temperature-environmental scanning electron microscope (HT-ESEM) and a hot-stage microscope (HSM) while the crystalline phase evolution and assemblage have been analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM). All the glass compositions exhibit a glass-in-glass phase separation followed by two stage sintering resulting in well sintered glass powder compacts after heat treatment at 850 °C for 1 h. Diopside (CaMgSi2O6) based phases constituted the major crystalline part in glass-ceramics followed by some minor phases. The increase in lanthanide content in glasses suppressed their tendency towards devitrification, thus resulting in glass-ceramics with a high amount of residual glassy phase (50–96 wt%) which is expected to facilitate their self-healing behavior during SOFC operation. The electrical conductivity of the investigated glass-ceramics varied between (1.19 and 7.33) × 10−7 S cm−1 (750–800 °C) while the coefficient of thermal expansion (CTE) varied between (9.4 and 11.2) × 10−6 K−1 (200–700 °C). Further experimentation with respect to the long term thermal and chemical stability of residual glassy phase under SOFC operation conditions along with high temperature viscosity measurements will be required in order to elucidate the potential of these glass-ceramics as self-healing sealants.