Laurent Labonne

Impact of Thermomechanical Fiber Pre-Treatment Using Twin-Screw Extrusion on the Production and Properties of Renewable Binderless Coriander Fiberboards

The aim of this study consisted of manufacturing renewable binderless fiberboards from coriander straw and a deoiled coriander press cake, thus at the same time ensuring the valorization of crop residues and process by-products. The press cake acted as a natural binder inside the boards owing to the thermoplastic behavior of its protein fraction during thermopressing. The influence of different fiber-refining methods was evaluated and it was shown that a twin-screw extrusion treatment effectively improved fiber morphology and resulted in fiberboards with enhanced performance as compared to a conventional grinding process. The best fiberboard was produced with extrusion-refined straw using a 0.4 liquid/solid (L/S) ratio and with 40% press cake addition. The water sensitivity of the boards was effectively reduced by 63% through the addition of an extrusion raw material premixing operation and thermal treatment of the panels at 200 °C, resulting in materials with good performance showing a flexural strength of 29 MPa and a thickness swelling of 24%. Produced without the use of any chemical adhesives, these fiberboards could thus present viable, sustainable alternatives for current commercial wood-based materials such as oriented strand board, particleboard and medium-density fiberboard, with high cost-effectiveness.

Production of fiberboards from shives collected after continuous fiber mechanical extraction from oleaginous flax

ABSTRACT In this study, fiberboards were produced from shives collected after continuous fiber mechanical extraction from oleaginous flax straw. Fiberboards were produced through thermo-pressing, and their mechanical and thermomechanical properties were studied, as well as their water resistance. The influence of two pretreatments for shives and lignin addition was investigated on the different properties. Boards obtained were all cohesive hardboards. The optimal board was obtained from fibers extruded from the shives and without addition of any supplementary lignin amount. Looking at its characteristics and standard NF EN 312, the latter perfectly complied with the requirements for type P1 boards, i.e., boards for general uses in dry conditions.

Thermopressed binderless fiberboards from post-harvest tomato and maize plants

Post-harvest tomato plants were used to manufacture fireboards by thermopressing. Four plant materials were investigated: exhausted tomato plants ground to 5-10 mm (PHTr), tomato (PHT) and maize (PHM) plants ground to <0.5 mm, composted tomato plants (CPHT). These materials had significantly different chemical composition, which significantly influenced the fireboards mechanical properties. The PHM fireboards containing the highest amount hemicellulose and water soluble sugars, and the lowest minerals‘ amount, performed best. The data allow estimating the role of each plant proximate in determining board mechanical behavior. Moreover, the findings of the work prospect a desirable integration of municipal and agriculture biowastes as a step forward toward the valorization of renewable organic matter and the realization of the zero waste objective.