Lechosław Tuz

Microstructure and Properties of a Repair Weld in a Nickel Based Superalloy Gas Turbine Component

Abstract The aim of the present study was to characterize the repair weld of serviced (aged) solid-solution Ni-Cr-Fe-Mo alloy: Hastelloy X. The repair welding of a gas turbine part was carried out using Gas Tungsten Arc Welding (GTAW), the same process as for new parts. Light microscopy, scanning electron microscopy, transmission electron microscopy, microhardness measurements were the techniques used to determine the post repair condition of the alloy. Compared to the solution state, an increased amount of M6C carbide was detected, but M23C6 carbides, sigma and mu phases were not. The aged condition corresponds to higher hardness, but without brittle regions that could initiate cracking.

Optimization of filler metals consumption in the production of welded steel structures

Abstract The paper presents the some aspects of the optimization of filler metals consumption in the production of welded steel structures. Correct choice of beveling method can allow to decrease cost of production and increase quality. The review of calculation methods of filler metal consumption at the design stage was carried out. Moreover, the practical examples of amount of filler metals calculation were presented and analyzed. The article also contain examples of mobile apps which are makes it easy to see welding costs in just a few seconds. Apps as well as simple excel spreadsheets with correct mathematic equations allows to optimize welding process.