Lee Cranford Perocchi

Microstructure and sound velocity of Ti-N-O synthetic inclusions in Ti-6Al-4V

The ultrasonic properties of titanium-nitrogen-oxygen inclusions within Ti-6A1-4V (Ti64) blocks were measured and related to inclusion chemistry. Sound velocities were measured on Ti-N-O alloy samples that had been prepared by powder metallurgy and ingot-melting techniques. The contributions to sound velocity from oxygen and nitrogen contents were determined. Then, Ti64 blocks were hot isostatic pressing (HIP) bonded to contain inclusions of the Ti-N-O alloys. The signal-to-noise ratios of reflections from uncracked inclusions were found to be an increasing function of inclusion interstitial content and were related to changes in sound velocity with inclusion chemistry. Measurements were made of the reflectance of titanium-nitrogen inclusions in titanium and Ti64.

Design and Fabrication of Forged Ti-6Al-4V Blocks with Synthetic Ti-N Inclusions for Estimation of Detectability by Ultrasonic Signal-To-Noise

In the work described subsequently, synthetic “hard alpha” inclusions have been fabricated within Ti-6A1-4V (Ti64) forgings. Several compositions of synthetic hard alpha were made by arc melting Ti sponge and TiN powder. Small solid cylinders of the titanium-nitrogen alloys were made by electro-discharge machining (e. d. m.) the arc-melted ingots to diameters of 0.031, 0.047, 0.062, and 0.078 inches, respectively, with heights equal to the respective diameter. Sets of eight or sixteen each identical cylinders were hot isostatic press (HIP) bonded within forged Ti64 blocks to yield uncracked inclusions with sharp interfaces with the Ti64 matrix. Detectability of the uncracked hard alpha was estimated as a function of flaw size, orientation, and nitrogen content from ultrasonic signal to noise ratios determined from C-Scan images of the blocks. Relationships of detectability to physical properties of hard alpha, and methodologies of signal to noise determinations are discussed.