Leo Hyvärinen

Microstructural and abrasion wear characteristics of laser-clad tool steel coatings

Several different tool steel grades were deposited on mild steel by the laser-cladding process with coaxial powder feeding. With bidirectional scanning pattern, most of the grades were deposited crack-free with hardness up to 1000 HV without additional preheating. In a 3-body abrasion wear study, the laser clad Ralloy® WR6 with significant portion of retained austenite exhibited superior abrasive wear resistance compared with the predominantly martensitic tool steel coatings (M2, M4, H13, HS-23, HS-30) and the reference material, Raex® Ar500 wear resistant steel. The abrasion wear resistance of austenitic–martensitic WR6 tool steel was further enhanced by the external addition of 20% volume percentage of relatively large (45–106 µm) vanadium carbides. In single point scratch tests, predominantly martensitic tool steels outperformed austenitic–martensitic tool steels and wear resistant steel. The differences in wear performances were explained by different wear mechanisms and types of contact between the abrasive and the surface.

Effect of temperature and concentration of precursors on morphology and photocatalytic activity of zinc oxide thin films prepared by hydrothermal route

Zinc oxide (ZnO) is an important semiconductive material due to its potential applications, such as conductive gas sensors, transparent conductive electrodes, solar cells, and photocatalysts. Photocatalytic activity can be exploited in the decomposition of hazardous pollutants from environment. In this study, we produced zinc oxide thin films on stainless steel plates by hydrothermal method varying the precursor concentration (from 0.029 M to 0.16 M) and the synthesis temperature (from 70 °C to 90 °C). Morphology of the synthesized films was examined using field-emission scanning electron microscopy (FESEM) and photocatalytic activity of the films was characterized using methylene blue decomposition tests. It was found that the morphology of the nanostructures was strongly affected by the precursor concentration and the temperature of the synthesis. At lower concentrations zinc oxide grew as thin needlelike nanorods of uniform length and shape and aligned perpendicular to the stainless steel substrate surface. At higher concentrations the shape of the rods transformed towards hexagon shaped units and further on towards flaky platelets. Temperature changes caused variations in the coating thickness and the orientation of the crystal units. It was also observed, that the photocatalytic activity of the prepared films was clearly dependent on the morphology of the surfaces.

Synthesis of ZnO nanowires with supercritical carbon dioxide and post heat treatment

Zinc oxide (ZnO) nanowires are used in applications such as gas sensors and solar cells. This work presents a novel synthesis route for ZnO nanowires using supercritical carbon dioxide (scCO2) and post heat treatment. The method used scCO2 and a precursor solution as reactants to form nanowires on a galvanized surface. After the scCO2 treatment, the substrate was heat-treated. The surfaces were characterized with SEM, TEM, EDS, FTIR, XRD and optical spectroscopy. The FTIR results showed that the surface structure had changed from zinc hydroxycarbonate to ZnO during the heat treatment. The nanowires were slightly bent due to the heat treatment according to the SEM images. The presence of ZnO was further confirmed with XRD. The bandgap of the structure was determined by reflectance measurements and showed a value of 3.23 eV. The synthesis method presented in this study offers a unique approach into the formation of ZnO nanowires in a facile, rapid and environmentally friendly process.

Structured ZnO films: Effect of copper nitrate addition to precursor solution on topography, band gap energy and photocatalytic activity

ZnO is a widely studied semiconductor material with interesting properties such as photocatalytic activity leading to wide range of applications, for example in the field of opto-electronics and self-cleaning and antimicrobial applications. Doping of photocatalytic semiconductor materials has been shown to introduce variation in the band gap energy of the material. In this work, ZnO rods were grown on a stainless steel substrates using hydrothermal method introducing copper nitrate into the precursor solution. Zinc nitrate and hexamethylenetetramine were used as precursor materials and the growth was conducted at 90 °C for 2 h in order to achieve a well-aligned evenly distributed rod structure. Copper was introduced as copper nitrate that was added in the precursor solution in the beginning of the growth. The as-prepared films were then heat-treated at 350 °C and band gap measurements were performed for prepared films. It was found that increase in the copper concentration in the precursor solution decreased the band gap of the ZnO film. Methylene blue discolouration tests were then performed in order to study the effect of the copper nitrate addition to precursor solution on photocatalytic activity of the structured ZnO films.