Letizia Verdolotti

Treatment and recycling of asbestos-cement containing waste

The remediation of industrial buildings covered with asbestos-cement roofs is one of the most important issues in asbestos risk management. The relevant Italian Directives call for the above waste to be treated prior to disposal on landfill. Processes able to eliminate the hazard of these wastes are very attractive because the treated products can be recycled as mineral components in building materials. In this work, asbestos-cement waste is milled by means of a high energy ring mill for up to 4h. The very fine powders obtained at all milling times are characterized to check the mineralogical and morphological transformation of the asbestos phases. Specifically, after 120 min of milling, the disappearance of the chrysotile OH stretching modes at 3690 cm(-1), of the main crystalline chrysotile peaks and of the fibrous phase are detected by means of infrared spectroscopy and X-ray diffraction and scanning electron microscopy analyses, respectively. The hydraulic behavior of the milled powders in presence of lime is also tested at different times. The results of thermal analyses show that the endothermic effects associated to the neo-formed binding phases significantly increase with curing time. Furthermore, the technological efficacy of the recycling process is evaluated by preparing and testing hydraulic lime and milled powder-based mortars. The complete test set gives good results in terms of the hydration kinetics and mechanical properties of the building materials studied. In fact, values of reacted lime around 40% and values of compressive strength in the range of 2.17 and 2.29 MPa, are measured.

Effect of supramolecular structures on thermoplastic zein-lignin bionanocomposites.

The effect of alkaline lignin (AL) and sodium lignosulfonate (LSS) on the structure of thermoplastic zein (TPZ) was studied. Protein structural changes and the nature of the physical interaction between lignin and zein were investigated by means of X-ray diffraction and Fourier transform infrared (FT-IR) spectroscopy and correlated with physical properties. Most relevant protein structural changes were observed at low AL concentration, where strong H-bondings between the functional groups of AL and the amino acids in zein induced a destructuring of inter- and intramolecular interactions in α-helix, β-sheet, and β-turn secondary structures. This destructuring allowed for an extensive protein conformational modification which, in turn, resulted in a strong improvement of the physical properties of the bionanocomposite.

Synergistic effect of vegetable protein and silicon addition on geopolymeric foams properties

Organic–inorganic hybrid foams based on an alkali alumino-silicate matrix were prepared using different foaming methods. Firstly, silico-aluminate inorganic matrix, activated through a sodium silicate solution, was prepared at room temperature. The obtained viscous paste was expanded by means of silicon metal redox reaction in alkaline media in combination with protein-assisted foaming. The foamed systems were hardened at defined temperature and time and then characterized by FTIR, scanning electron microscopy, and compression tests. The high temperature behavior and specific surface area were also evaluated. The experimental findings highlighted that the combination of silicon metal and vegetable protein allowed tailoring hybrid foams with enhanced properties: good yield strength and thermal resistance typical of geopolymeric foam with a ductile behavior (toughness) and low density typical of organic foams.

Effect of two kinds of lignins, alkaline lignin and sodium lignosulfonate, on the foamability of thermoplastic zein-based bionanocomposites

The aim of this study was to utilize zein, a protein from corn, to develop bioplastic formulations in combination with reactive additives based on ligninic compounds and to investigate the effects of these highly interactive additives on the foamability of zein. In particular, different amounts of alkaline lignin and sodium lignosulfonate were added to zein powder and poly(ethylene glycol) through melt mixing to achieve thermoplastic bio-polymers, which were subsequently foamed in a batch process, with a mixture of CO2 and N2 as blowing agent, in the temperature range 50–60°C. The materials before foaming were characterized by X-ray and Fourier transform infrared analysis to highlight the physico-chemical interactions and the eventual destructuration of the protein secondary structure. After foaming, density measurements, scanning electron microscopy and image analysis have been used in order to evaluate the porosity and the pore size distribution of the microstructure of the foams and to determine the effect of the ligninic compounds on the foamability of the bioplastic.

Hybrid geopolymeric foams with diatomite addition: Effect on chemico-physical properties

Organic–inorganic hybrid foams were prepared by using metakaolin or diatomite as a partial (or total) replacement of metakaolin, as precursor and metal silicon and whipped protein as blowing agents. The foamed systems were cured at defined temperature and time and then characterized by chemical point of view through Fourier transformed infrared spectroscopy and X-ray diffraction and by mechanical and morphological point of view by compression tests and scanning electron microscopy. The experimental findings highlighted that the replacement of diatomite in the formulation affected the morphological structure of the foams and consequently their mechanical properties, due to a different chemism between the sodium silicate and the solid phase. In particular, the consolidation mechanism in the diatomite based-hybrid foams changed from geopolymerization to a silicate polycondensation. Consequently, mechanical performances enhanced with increase of the diatomite content.

Bio-hybrid foams by silsesquioxanes cross-linked thermoplastic zein films

Hybrid materials, a new class of materials obtained by sol-gel approach and based on the nanoscale interaction between inorganic and organic phases, have recently gained large scientific and industrial attention. In this work, the material designing of zein hybrid materials with tailored properties is addressed to the production of zein hybrid foams by both gas foaming and supercritical carbon dioxide, CO2 drying. Hybrid materials have been produced from thermoplastic zein and 3-glycidoxypropyltrimethoxysilane by a two-step procedure including reactive melt mixing and a simultaneous sol-gel approach. Protein structural changes have been investigated by infrared spectroscopy and correlated with thermomechanical properties. The hybrid foams have been analyzed by scanning electron microscopy in order to evaluate the effect of silsesquioxanes domains on the porous structure. Hybrid microcellular foams with homogeneous cellular structures have been obtained by both foaming approaches. A bimodal structure with bubbles characterized by micrometric and nanometric sizes was obtained in hybrid foams obtained with CO2 drying.

Bio-based polyurethane foams from renewable resources

In the last decades, bio-derived natural materials, such as vegetable oils, polysaccharides and biomass represent a rich source of hydroxyl precursors for the synthesis of polyols which can be potentially used to synthesize “greener” polyurethane foams. Herein a bio-based precursor (obtained from succinic acid) was used as a partial replacement of conventional polyol to synthesize PU foams. A mixture of conventional and bio-based polyol in presence of catalysts, silicone surfactant and diphenylmethane di-isocyanate (MDI) was expanded in a mold and cured for two hours at room temperature. Experimental results highlighted the suitability of this bio-precursor to be used in the production of flexible PU foams. Furthermore the chemo-physical characterization of the resulting foams show an interesting improvement in thermal stability and elastic modulus with respect to the PU foams produced with conventional polyol.

Setting up the production process of diatomite-based ceramic foams

ABSTRACT The design of the production process of diatomite-based ceramic foams, starting from different percentages of metakaolin, diatomite, and sodium silicate solution as reactive ingredients and vegetable surfactant and silicon powder as blowing agents, has been set up. The foams were obtained using the double effect of different foaming approaches: mechanical stirring and chemical foaming. Six systems were prepared fixing the amount of diatomite (100%) and adding in the starting mixture of different percentages (0.05, 0.1, 0.25, 0.5, 0.75, and 1 wt%) of silicon metal. Once the optimal percentage of silicon metal (0.05%) is chosen thanks to XRD analysis, other three systems were prepared only changing the amount of diatomite (50, 70, and 100 wt%) in starting formulation. The foam obtained with 100% of diatomite results to be the optimized final formulation, as it shows a hierarchical porosity with a high homogeneity of the matrix at the same time. The results highlighted that the best performances in terms of lightness, high porosity as well as homogenous microstructure were obtained using, with respect to the total amount, 6 wt% of mechanical stirred vegetable surfactant together with 0.05 wt% of Si as physical and chemical blowing agents, respectively.

Cellulose based hybrid hydroxylated adducts for polyurethane foams

Hybrid flexible polyurethane foams (HPU) were synthesized by using a hybrid hydroxilated adduct (HHA) based on renewable resources. In particular the HHA was obtained by dispersing cellulose wastes in colloidal silica at room temperature, pressure and humidity. The colloidal silica was selected for its ability of modifying the cellulose structure, by inducing a certain “destructurization” of the crystalline phase, in order to allow cellulose to react with di-isocyanate for the final synthesis of the polyurethane foam. In fact, cellulose-polysilicate complexes are engaged in the reaction with the isocyanate groups. This study provides evidence of the effects of the colloidal silica on the cellulose structure, namely, a reduction of the microfiber cellulose diameter and the formation of hydrogen bonds between the polysilicate functional groups and the hydroxyl groups of the cellulose, as assessed by IR spectroscopy and solid state NMR. The HHA was added to a conventional polyol in different percentages (bet...

Organic-inorganic hybrid foams with diatomite addition: Effect on functional properties

Organic–inorganic hybrid foams were prepared by using metakaolin, diatomite as a partial (or total) replacement of metakaolin, as matrix, silicon and whipped protein as pore forming. The foamed systems were hardened at defined temperature and time and then characterized by mechanical point of view through compression tests and by functional point of view through fire reaction and acoustic tests. The experimental findings highlighted that the replacement of diatomite in the formulation affected the morphological structure of the foams and consequently their mechanical properties. In particular, the consolidation mechanism in the diatomite based-hybrid foams changed from geopolymerization to a silicate polycondensation mechanism. Therefore, mechanical performances enhanced with increasing of the diatomite content. Fire reaction tests, such as non-combustibility and cone calorimeter tests, showed positive thermal inertia of samples regardless of the content of diatomite.