Levente Csoka

Cavitation assisted delignification of wheat straw: A review

Wheat is grown in most of the Indian and Chinese regions and after harvesting, the remaining straw offers considerable promise as a renewable source most suitable for papermaking and as a pulping resource. Delignification of wheat straw offers ample scope for energy conservation by way of the application of the process intensification principles. The present work reviews the pretreatment techniques available for improving the effectiveness of the conventional approach for polysaccharide component separation, softening and delignification. A detailed overview of the cavitation assisted delignification process has been presented based on the earlier literature illustrations and important operational guidelines have been presented for overall low-cost and amenable energy utilization in the processes. The effectiveness of the methods has been evaluated according to yield and properties of the isolated fibers in comparison to the conventional treatment. Also the experimental results of one such non-conventional treatment scheme based on the use of hydrodynamic cavitation have been presented for the pulping of wheat straw. The effect of hydrodynamically induced cavitation on cell wall matrix and its components have been characterized using FT-IR analysis with an objective of understanding the cavitation assisted digestion mechanism on straws. It has been observed that the use of hydrodynamic cavitation does not degrade the fibrillar structure of cellulose but causes relocalisation and partial removal of lignin. Overall it appears that considerable improvement can be obtained due to the use of pretreatment or alternate techniques for delignification, which is an energy intensive step in the paper making industries.

Hydrodynamic cavitation as a novel approach for delignification of wheat straw for paper manufacturing

The present work deals with application of hydrodynamic cavitation for intensification of delignification of wheat straw as an essential step in the paper manufacturing process. Wheat straw was first treated with potassium hydroxide (KOH) for 48 h and subsequently alkali treated wheat straw was subjected to hydrodynamic cavitation. Hydrodynamic cavitation reactor used in the work is basically a stator and rotor assembly, where the rotor is provided with indentations and cavitational events are expected to occur on the surface of rotor as well as within the indentations. It has been observed that treatment of alkali treated wheat straw in hydrodynamic cavitation reactor for 10-15 min increases the tensile index of the synthesized paper sheets to about 50-55%, which is sufficient for paper board manufacture. The final mechanical properties of the paper can be effectively managed by controlling the processing parameters as well as the cavitational parameters. It has also been established that hydrodynamic cavitation proves to be an effective method over other standard digestion techniques of delignification in terms of electrical energy requirements as well as the required time for processing. Overall, the work is first of its kind application of hydrodynamic cavitation for enhancing the effectiveness of delignification and presents novel results of significant interest to the paper and pulp industry opening an entirely new area of application of cavitational reactors.

Plasticized Biodegradable Poly(lactic acid) Based Composites Containing Cellulose in Micro- and Nanosize

The aim of this work was to study the characteristics of thermal processed poly(lactic acid) composites. Poly(ethylene glycol) (PEG400), microcrystalline cellulose (MCC), and ultrasound-treated microcrystalline cellulose (USMCC) were used in 1, 3, and 5 weight percents to modify the attributes of PLA matrix. The composite films were produced by twin screw extrusion followed by film extrusion. The manufactured PLA-based films were characterized by tensile testing, differential scanning calorimetry (DSC), scanning electron microscopy (SEM), wide angle X-ray diffraction (WAXD), and degradation test.

Fabrication of bacterial cellulose thin films self-assembled from sonochemically prepared nanofibrils and its characterization

Bacterial cellulose (BC) film formation could be a critical issue in nanotechnology applications such as biomedical or smart materials products. In this research, purified pretreated BC was subjected to high intensity ultrasound (HIUS) and was investigated for the development of BC films. The morphological, structural and thermal properties of the obtained films were studied by using FE-SEM, AFM, FT-IR, XRD, TGA and DSC characterizations. Results showed that the most favorable purification treatment was the 0.01 M NaOH at 70°C for 2h under continuous stirring. The most suitable ultrasound operating conditions were found to be, 1cm distance of ultrasonic probe from the bottom of the beaker, submerged in cold water bath cooling around 12 ± 2°C. The power (25 W/cm(2)), time (30 min), BC concentration (0.1%w/w), amplitude (20 μm) and frequency (20 kHz) were maintained constant.

ZnO-modified cellulose fiber sheets for antibody immobilization.

Cellulose fiber sheets impregnated with saccharide capped-ZnO nanoparticles were used as bioactive materials for antibody immobilization. First, ZnO nanoparticles were synthesized in the presence of glucose (monosaccharide), sucrose (disaccharide) as well as alginic acid and starch (polysaccharides). The pine cellulose fibers were then modified by the obtained saccharide capped nanoparticles and further incorporated into the sheets. The presence of ZnO significantly improved the immobilization of the antibodies on the surface of the sheets. After rewetting the alginic acid-ZnO modified sheets with saline solution, the retention of antibodies was about 95%. A high degree of the immobilization of biomolecules is an important feature for possible fabrications of bioactive- or biosensing-papers and we successfully tested the sheets on the detection of blood types using (A, B, and D blood antibodies). The ZnO nanoparticles affected also the other properties of the sheets. The ZnO-modified fiber sheets showed higher values of tensile index (strength), smoothness and opacity, while the value of porosity was substantially lower than that of the unmodified sheet. The presence of ZnO nanoparticles provided also the antimicrobial activity to the sheets. They showed a strong activity against bacteria (Escherichia coli and Staphylococcus aureus) and strong resistance to the attack of cellulase producing fungus Gloeophyllum trabeum.

Intensification of biogas production using pretreatment based on hydrodynamic cavitation.

The present work investigates the application of hydrodynamic cavitation (HC) for the pretreatment of wheat straw with an objective of enhancing the biogas production. The hydrodynamic cavitation reactor is based on a stator and rotor assembly. The effect of three different speeds of rotor (2300, 2500, 2700 rpm), wheat straw to water ratios (0.5%, 1% and 1.5% wt/wt) and also treatment times as 2, 4 and 6 min have been investigated in the work using the design of experiments (DOE) approach. It was observed that the methane yield of 31.8 ml was obtained with untreated wheat straw whereas 77.9 ml was obtained with HC pre-treated wheat straw confirming the favourable changes during the pre-treatment. The combined pre-treatment using KOH and HC gave maximum yield of biogas as 172.3 ml. Overall, it has been established that significant enhancement in the biogas production can be obtained due to the pretreatment using HC which can also be further intensified by combination with chemical treatment.

Viscoelastic properties and antimicrobial activity of cellulose fiber sheets impregnated with Ag nanoparticles

A silver nanoparticle colloid was prepared by a modified Tollens method using d-glucose as the reduction agent. The obtained nanoparticles were used for the modification of pine, linter and recycled cellulose fibers. Although the silver contents were relatively low (0.05-0.13 wt.%), the cellulose-sheets prepared from the modified fibers show improved mechanical and viscoelastic properties. The tensile index (strength) increased with up to 30% in comparison to the index of the sheets obtained from the untreated fibers. The influence of the nanoparticles on the viscoelastic properties of the cellulose sheets was investigated by dynamic mechanical analysis (DMA) in the temperature range from -120 to 20 °C and with a force frequency of 100 Hz. A broad relaxation transition positioned at -80 °C was observed in the loss modulus spectrum of all the cellulose sheets, while the Ag-modified sheets exhibited higher storage moduli values in the whole temperature range. The antimicrobial activity tests show that the pine, silver and recycled cellulose fiber sheets with silver nanoparticles can be successfully employed to prevent the viability and growth of the common pathogens Staphylococcus aureus, Escherichia coli and Candida albicans.

Modeling the shear rate and pressure drop in a hydrodynamic cavitation reactor with experimental validation based on KI decomposition studies

A mathematical model describing the shear rate and pressure variation in a complex flow field created in a hydrodynamic cavitation reactor (stator and rotor assembly) has been depicted in the present study. The design of the reactor is such that the rotor is provided with surface indentations and cavitational events are expected to occur on the surface of the rotor as well as within the indentations. The flow characteristics of the fluid have been investigated on the basis of high accuracy compact difference schemes and Navier-Stokes method. The evolution of streamlining structures during rotation, pressure field and shear rate of a Newtonian fluid flow have been numerically established. The simulation results suggest that the characteristics of shear rate and pressure area are quite different based on the magnitude of the rotation velocity of the rotor. It was observed that area of the high shear zone at the indentation leading edge shrinks with an increase in the rotational speed of the rotor, although the magnitude of the shear rate increases linearly. It is therefore concluded that higher rotational speeds of the rotor, tends to stabilize the flow, which in turn results into less cavitational activity compared to that observed around 2200-2500RPM. Experiments were carried out with initial concentration of KI as 2000ppm. Maximum of 50ppm of iodine liberation was observed at 2200RPM. Experimental as well as simulation results indicate that the maximum cavitational activity can be seen when rotation speed is around 2200-2500RPM.

Properties of ultrasound extracted bicomponent lignocellulose thin films

Agricultural and forest residues obtained after harvesting are promising renewable sources, suitable as a source of pulp for cellulose nanocrystal manufacturing. Cavitation-assisted softening of the lignin-carbohydrate matrix offers sample opportunity for cellulose fibril liberation and degradation of amorphous cellulose. The present work addresses cavitation assisted cellulose fibril and crystal liberation and film forming properties of the supernatant phase of treated agricultural and forest residues. The effectiveness of this method has been evaluated according to crystallinity indices and hydrogen bond energies, as measured by FT-IR analysis. It has been observed that the use of cavitation increased the crystallinity and caused partial removal and degradation of the lignin matrix. Overall, it appears that considerable improvement of crystallinity can be obtained from agricultural and forest residues through the use of cavitation.

Reducing Water Vapor Permeability of Poly(lactic acid) Film and Bottle through Layer-by-Layer Deposition of Green-Processed Cellulose Nanocrystals and Chitosan

Layer-by-layer electrostatic self-assembly technique was applied to improve the barrier properties of poly(lactic acid) (PLA) films and bottles. The LbL process was carried out by the alternate adsorption of chitosan (CH) (polycation) and cellulose nanocrystals (CNC) produced via ultrasonic treatment. Four bilayers (on each side) of chitosan and cellulose nanocrystals caused 29 and 26% improvement in barrier properties in case of films and bottles, respectively. According to the results the LbL process with CH and CNC offered a transparent “green” barrier coating on PLA substrates.