Lewis C. Pless

Ion engine endurance testing at high background pressures

Ion engine endurance testing at vacuum chamber pressures in the low 10 exp -3 Pa range is enabled through the use of a three-grid accelerator system with the decelerator grid biased 50 to 100 volts negative of neutralizer cathode potential. The negative decelerator grid serves to collect the facility induced charge exchange ion current which normally results in rapid erosion of the accelerator grid during testing at elevated vacuum chamber pressures. This screen, accelerator, negative decelerator (SAND) grid configuration enables an order of magnitude reduction in vacuum chamber pumping speeds relative to that required for endurance testing of ion engines with conventional two-grid accelerator systems. A 900-hr test of a 30-cm diameter engine at 6.5 kW and a tank pressure of 3.7 x 10 exp -3 Pa was performed to test the feasibility of the three-grid SAND accelerator system technology. Grid erosion rates from this test are compared to those from a 200-hr test performed with the same discharge chamber, in the same test facility, and at the same background pressure with a conventional two grid accelerator system. The SAND optics resulted in greater than a factor of 100 reduction in accelerator grid erosion rate relative to the two-grid system.

Segmented ion engine operation and performance

The continuing trend toward smaller and smaller planetary spacecraft to enable the use of smaller, less expensive launch vehicles has nmtivated an examination of new approaches to reduce the sire. and mass of xenon ion propulsion systems for these new spacecraft. A system is proposed which is based on the use of a single 4x15-cm segnxmted ion thruster operated horn a single internally redundant power processing unit. An engine input power throttling range of 380 to 4640 W is projected. The design and operation over a power range of 600 to 2400 W of a laboratory nwdel segrmmted ion engine equipped with carbon-carbon grids is presented. There appear to be no problems a..sociated with interactions with multiple ion sources operating fkom a single set of high voltage power supplies, neutralization of multiple ion sources tkom a single centratly-located neutralizer, or operation of flat, thin carbon-carbon grids.

Hollow cathode plasma source for active spacecraft charge control

A prototype plasma source spacecraft discharge device has been developed to control overall and differential spacecraft surface charging. Such charging phenomena have contributed to many satellite operating anomalies and systems malfunctions. The plasma source is based on a unique hollow cathode discharge, where the plasma generation process is contained completely within the cathode. This device can be operated on argon, krypton, or xenon and has a rapid cold start time of less than 4 s. The discharge system design includes a spacecraft‐discharge/net‐charge sensing circuit which provides the ability to measure the polarity, magnitude, pulse shape, and time duration of a discharging event. Ion currents of up to 325 μA and electron currents ranging from 0.02 to 6.0 A have been extracted from the device. In addition, the spacecraft discharge device successfully discharged capacitively biased plates, from as high as ±2500 V, to ground potential, and discharged and clamped actively biased plates at +5 V with ...

Ignitor Plug Operation in a Pulsed Plasma Thruster

Results are presented of a 1-mlb pulsed plasma thruster ignition system study. An ignitor plug, producing a plasma stream is used to ignite this type of electric thruster. Parameters investigated during these tests were ignitor plug deposition, erosion, optimum plug electrical coupling to the thruster cathode, and the manner in which the ignitor plug arc is initiated. The results of these tests indicate that inductive rather than resistive coupling of the ignitor plug to the thruster cathode and the use of a high-current, short-pulse-length plug trigger circuit offer significant increases in ignitor plug lifetime.

The effect of nitrogen on xenon ion engine erosion

Erosion studies were performed on a 30-cm diameter J-series ion engine modified for operation on xenon propellant. The erosion rates of molybdenum and tantalum badges placed at different locations within the discharge chamber were measured as a function of the percentage of nitrogen (by mass) added to the xenon propellant. Reductions in the erosion rates of these badges of a factor of 8 to 50 were observed at nitrogen addition fractions between 0.5 to 2.0 percent. Reductions in cathode-side baffle erosion were achieved by adding nitrogen to the xenon propellant or by increasing the cathode orifice diameter. Analyses show that no significant degradation in ion engine performance should be expected at these nitrogen mass fractions. XRD, XPS and Auger analyses indicate the existence of nitrogen and nitrides in the surface of some but not all of the badges used in the tests where nitrogen was added to the xenon. Difficulty in identifying surface nitrides in the samples may be due to the existence of surface oxides and contaminants, or to the small thicknesses of the nitride layers.

Techniques for reduced spalling and increased operating life of xenon ion engines

Erosion measurements were performed on a modified J-series 30 cm ion engine operating on xenon propellant. The data indicate that a factor of 15 reduction in erosion of the upstream baffle face can be obtained by introducing nitrogen into the xenon propellant. Minor design changes to reduce spalling coupled with the reduction in baffle erosion may increase the operating life of xenon ion engines. 14 refs.

Ion propulsion system design and throttling strategies for planetary missions

This paper describes recent advances in ion propulsion system design which promise to increase the propulsion system reliability by reducing the overall system complexity. The greatest simplification in the overall propulsion system operation is accomplished through a change in the ion engine throttling strategy. By using three grid optics it is possible to effect engine throttling at a constant beam curent over at least a 3.8 to 1 variation in input power. Throttling at a constant beam current results in a single discharge chamber operating point and eliminates the need for active propellant flow controllers and complex engine throttling software. Detailed mission analysis calculations for a CNSR mission performed using this constant beam current throttling strategy indicate only a small reduction in delivered payload and increase in required propellant relative to a conventional throttling profile based on varying the beam curent.

Operating characteristics of a 10 kW xenon ion propulsion module

Performance testing of a two-engine functional model xenon ion propulsion module is described. Use of highly modified J-series 30 cm ion engines reconfigured for xenon propellant, a computer controlled operating system, and precise flow control system are shown to result in very reliable ion module operation at high input power levels. Ion engine operation at a nominal 4.0 ampere beam current and 30.0 volt discharge gives a specific impulse of 3310 sec, a total engine efficiency of 64.3 percent, and a thrust-to-power ratio of 39.5 mN/kW at an input power level of 5.10 kW. These modified J series ion engines are shown to be capable of throttling over an 8:1 range from a power level of 5.48 kW at 3285 sec to a power level of 0.70 kW at 1856 sec. In addition, complete ion engine performance mapping of important system level parameters such as thrust, specific impulse, efficiency and thrust-to-power ratio are presented. 5 references.