Leyu Lin

Mechanical and thermal behaviours of polyetheretherketone-based multi-scale composites:

In this study, polyetheretherketone composites were compounded using a two-screw extruder followed by injection moulding. The effects of multi-fillers on the mechanical properties and crystallization performances were investigated. Differential scanning calorimetry results indicate that the addition of fillers slightly increases the crystallization temperature and crystallinity. Compared to neat polyetheretherketone, the incorporation of inorganic filler leads to a significant improvement in matrix hardness, matrix stiffness and a slight increase in tensile strength. However, the material ductility, the impact strength and the fracture toughness of polyetheretherketone composites decrease. Fractography analyses show that the addition of fillers restraints the ductile deformation of polymers, which is responsible for the reduction of material ductility, impact strength as well as fracture toughness of polyetheretherketone composites.

Novel Experiments Reveal Scratching and Transfer Film Mechanisms in the Sliding of the PEEK/Steel Tribosystem

In order to reveal fundamental tribological mechanisms in polymer/steel sliding pairs, the pin-on-flat configuration of classical macroscopic tribotests was transferred into a high-resolution tribometer designed for scratch tests. Experiments were performed with a polyetheretherketone (PEEK) pin sliding on a steel disk in straight unidirectional movement mode. The surface morphology was monitored by interrupting the tests every 10,000 sliding strokes. The evolving surface morphology of PEEK was correlated with the transfer layer formed on steel counter surface. Scratching grooves in the PEEK surface were induced by asperities at the counter steel surface covered with transfer layers. Transfer layers were composed of lumpy polymer material accompanied by fine wear debris in areas of lower roughness. These smooth areas limit the penetration of large asperities and distinguish the scratching mechanism in macroscopic sliding from typical single-asperity scratching tests. The results reveal the mechanisms leading to inhomogeneity in the transfer layers as consequence of the asperity distribution.

Process-Morphology-Property-Relationships of Titania-filled Polypropylene Nanocomposites

Although the research and development of nanocomposites for almost a decade focused on structural properties, these properties remained until today far below expectations, which were forecast at the beginning of the new millennium. However, even if it is well known that the processing history has a major impact on the structure and properties of final components, this aspect was not subject of intensive research in the past. The talk focuses on the role of the manufacturing sequence on the morphology and properties of polypropylene based nanocomposites. In general it can be stated that the incorporation of nano-sized TiO2-fillers improves the some mechanical properties of the resulting nanocomposites as long as the production enables a good dispersion and distribution of the nanofiller agglomerates. However, with increasing filler loading, the morphology of injection molded parts changes: The size of the spherulites and the degree of crystallinity decreases while the crystallization/solidification proceeds faster. Simultaneously a slight improvement in the mechanical performance up to a certain filler loading can be found. However, improved mechanical properties of the nanocomposites in the final component cannot be exploited if its production in a subsequent welding step is required. The reason for the decrease in the mechanical properties is the decrease in the viscosity by the addition of the fillers, and thereby caused extreme flow processes and subsequent orientation of the fillers as well as the weakening of the filler/matrix-interphase in the welding zone. In summary, it can be observed that nanocomposites increasingly offer great opportunities for applications where single-component materials reach their limits. The key to success is the processing. Therefore it is of crucial importance that the total manufacturing history is understood and controlled. Only then it is possible to sustainably exploit the potential of polymer nanocomposites in the application.

Process–structure–property relationships in semicrystalline polymer-based nanocomposites

Melt compounding is the most common and convenient processing operation to prepare plastic pellets for a subsequent processing of thermoplastic nanocomposite components. In this process, the processing conditions have a decisive influence on the dispersion quality of the fillers within the hosting polymer and finally on the properties of the finished parts. This chapter first discusses the effect of different processing routes and conditions of twin-screw extrusion on the dispersion and distribution quality of nanofillers within polymer matrices. It then describes the effect of well-dispersed nanofillers on the morphology and some mechanical properties of nanocomposites manufactured by injection molding. Finally, this chapter discusses how a subsequent welding step affects the final morphology and properties in the welding area of the finished parts.