Lian R. Hutchings

Constriction flows of monodisperse linear entangled polymers: Multiscale modeling and flow visualization

We explore both the rheology and complex flow behavior of monodisperse polymer melts. Adequate quantities of monodisperse polymer were synthesized in order that both the materials rheology and microprocessing behavior could be established. In parallel, we employ a molecular theory for the polymer rheology that is suitable for comparison with experimental rheometric data and numerical simulation for microprocessing flows. The model is capable of matching both shearand extensional data with minimal parameter fitting. Experimental data for the processing behavior of monodisperse polymers are presented for the first time as flow birefringence and pressure difference data obtained using a Multipass Rheometer with an 11:1 constriction entry and exit flow. Matching of experimental processing data was obtained using the constitutive equation with the Lagrangian numerical solver, FLOWSOLVE. The results show the direct coupling between molecular constitutive response and macroscopic processing behavior, and differentiate flow effects that arise separately from orientation and stretch.

Kinetic Control of Monomer Sequence Distribution in Living Anionic Copolymerisation

Sequence control in synthetic polymers is a subject that is sparsely reported with little research in the field of sequence control in chain growth polymerisation. We report herein preliminary investigations into anionic copolymerisation of diphenylethylene (DPE) and its derivatives with styrene. DPE is a monomer that will only copolymerise and can form alternating copolymers. However, by introducing electron donating or withdrawing substituents onto the phenyl rings of DPE it is possible to prepare new range of (alternating) copolymers and with careful choice of monomer combination and conditions, the kinetically controlled (simultaneous) copolymerisation of three or more monomers results in copolymers with a greater degree of monomer sequence control.

The generation of end group information from poly(styrene)s by means of matrix-assisted laser desorption/ionisation-collision induced dissociation

Information on the masses of the end groups of four poly(styrene) polymers, with relatively low average molecular weights and polydispersities, has been obtained from matrix-assisted laser desorption/ionisation-collision induced dissociation (MALDI-CID) data. The masses of the end groups were calculated, using the equations shown, from the mass-to-charge ratios of two series of intense ion peaks that were observed at low mass-to-charge ratios in the MALDI-CID spectra. Certain mechanisms are proposed here to account for the formation of these ions and others that are observed in the spectra.

Surface modification of polyethylene with multi-end-functional polyethylene additives.

We have prepared and characterized a series of multifluorocarbon end-functional polyethylene additives, which when blended with polyethylene matrices increase surface hydrophobicity and lipophobicity. Water contact angles of >112° were observed on spin-cast blended film surfaces containing less than 1% fluorocarbon in the bulk, compared to ~98° in the absence of any additive. Crystallinity in these films gives rise to surface roughness that is an order of magnitude greater than is typical for amorphous spin-cast films but is too little to give rise to superhydrophobicity. X-ray photoelectron spectroscopy (XPS) confirms the enrichment of the multifluorocarbon additives at the air surface by up to 80 times the bulk concentration. Ion beam analysis was used to quantify the surface excess of the additives as a function of composition, functionality, and molecular weight of either blend component. In some cases, an excess of the additives was also found at the substrate interface, indicating phase separation into self-stratified layers. The combination of neutron reflectometry and ion beam analysis allowed the surface excess to be quantified above and below the melting point of the blended films. In these films, where the melting temperatures of the additive and matrix components are relatively similar (within 15 °C), the surface excess is almost independent of whether the blended film is semicrystalline or molten, suggesting that the additive undergoes cocrystallization with the matrix when the blended films are allowed to cool below the melting point.

Rouse and Reptation Dynamics of Linear Polybutadiene Chains Studied by 2H NMR Transverse Relaxation

Deuterium NMR has been used to investigate two different types of dynamics of linear polybutadiene chains in the melt. The transverse relaxations of short Rouse chains of molecular weight 640- 3000 were biexponential, which has been attributed to separate decays of the methylene and methine deuterons. Interpretation of the transverse relaxation rates using a model for Rouse dynamics, combined with molecular simulations, gave the shortest Rouse unit as approximately 4.4 monomers and the shortest Rouse time as 8.3 × 10 -7 s. The reptation dynamics of higher molecular weight entangled chains were investigated using ABA isotopic triblock copolymers, of total molecular weight 14000-135000, where A is protonated polybutadiene of molecular weight greater than the entanglement molecular weight and B is a deuterated block. These polymers were specifically synthesized so that the fast motion of the Rouselike chain ends should not complicate the signal. The fundamental parameters found for the Rouse chain were used in the reptation model, assuming fast dynamics, and gave an entanglement molecular weight, M e , of 5380 or approximately 21 Rouse units. This M e is more than twice the conventional value, obtained from rheology, and is more suggestive of the critical molecular weight M c , consistent with previous NMR work. The theoretical analysis used in this work is based on the assumption that the chain dynamics are fast on the time scale set by the NMR deuterium quadrupolar interaction. The highest molecular weight samples were found to not satisfy this criterion and indicate the molecular weight at which a new theoretical approach is needed.

Novel multi end-functionalised polymers. Additives to modify polymer properties at surfaces and interfaces

Fréchet-type poly(arylether) dendrons with up to eight trifluoromethyl peripheral groups have been used as initiators in the copper mediated living radical polymerisation of d-styrene, the surface adsorption behaviour and resulting properties of these polymers in blends have been investigated by ion beam analysis and contact angle measurements.

Synthesis and surface activity of high and low surface energy multi-end functional polybutadiene additives

We report here the synthesis of well-defined, polybutadiene additives; chain-end functionalised with either multiple fluorocarbon or hydroxyl groups. Additives containing low surface energy fluorocarbon groups were made by end-capping polybutadienyllithium prepared via living anionic polymerisation while a combination of living anionic polymerisation and “click chemistry” was used to make high surface energy, hydroxyl functionalised additives. These synthetic methodologies resulted in a high degree of chain-end functionalisation as determined by 1H-NMR. The functionalised polybutadiene samples were then blended in low concentration with well-defined (unfunctionalised) perdeuterated polybutadiene to establish their effectiveness as surface modifying polymer additives. Elastic recoil detection analysis (ERDA) revealed that the functional polybutadiene additives were very surface active in spin-cast blended films on silicon substrates. The hydroxyl functionalised polymer segregated strongly to the polymer–silicon oxide interface, whereas the fluorocarbon functionalised additives were found to be in excess at the air interface of the polymer film. The wettability of pure additives on the surface of a silicon wafer and Teflon™ were also determined by static contact angle measurement. We anticipate that these additives could be utilised to disperse and stabilise nanoparticles in nanocomposites, and enhance the adhesion of polybutadiene onto low and high energy surfaces. Investigations into the application of the described additives are ongoing and will be reported at a future date.

Multi-end functionalised polymer additives synthesised by living anionic polymerisation —the impact of additive molecular structure upon surface properties

Numerous applications require specific properties at polymer surfaces that differ from the bulk. Herein we describe the novel synthesis of a series of multi-end functionalised poly(styrene) and poly(isoprene) additives carrying 1 to 3 fluoroalkyl (CF) groups. The additives were prepared by endcapping the living chain ends of polymers prepared via living anionic polymerisation. The resulting polymers have been used as additives to render the surface of polymer films hydrophobic/lipophobic and we have characterised these polymer films using static contact angle measurements with water as the contact fluid. We have found that the additive molecular weight, the number of CF groups, additive concentration and annealing conditions have a significant impact upon the resulting surface properties. Increasing the additive concentration and/or number of CF groups resulted in higher contact angles whereas increasing the molecular weight of additive reduced contact angles and surface hydrophobicity. It has been discovered that these additives undergo rapid adsorption to the surface of a thin film in the time taken to produce the film by spin coating and the result is significantly enhanced surface properties. Annealing polystyrene films above the glass transition temperature revealed some interesting behaviour in so much that it demonstrated that on many occasions it is preferable to anneal films containing very small quantities of additive rather than to simply add greater quantities of additive. In addition to contact angles measurements, Rutherford backscattering (RBS) analysis has been carried out on examples of modified poly(isoprene) films to quantitatively analyse the effect of additive molecular weight and number of fluoroalkyl groups on the near surface elemental composition of the modified thin films and confirming the relationship (described above) between these additive molecular parameters and surface adsorption. Finally, we have described a model which compares the behaviour of the additives in thin films to surfactants in solution.

The long-chain dynamics in a model homopolymer blend under strong flow: small-angle neutron scattering and theory

We use small-angle neutron scattering (SANS) measurements to provide a detailed picture of the non-linear dynamics of the long chains in a model polystyrene blend. By a weighted subtraction of SANS measurements from two otherwise identical blends with different deuteration fractions, we isolate the single-chain form factor of the long-chain component of a model blend flowing through a 4 : 1 contraction–expansion flow. Complementary flow-birefringence also provides a measure of chain deformation on finer length-scales. In addition, higher flow Weissenberg numbers than in previous studies on monodisperse melts were achieved, leading to greater anisotropy in the measured single-chain structure factor. The short residence time inside the slit means that the chains are still oriented in the flow direction as they enter the contraction exit, leading to a rapid reversing flow. We compare these data to a simple generalisation of a non-linear tube model. Our model predictions are entirely ab initio, with all model parameters being determined from independent equilibrium measurements. The model shows very good agreement with the experimental data across the full range of length-scales for the contraction entrance and subsequent relaxation within the slit. However, there is conspicuous disagreement between theory and experiments at the contraction exit, in both the SANS and birefringence predictions, which we attribute to the reversing flow that occurs in this region.

pH-controlled polymer surface segregation.

A new approach to promoting and controlling polymer surface functionalization with acidic or basic polar functional groups is demonstrated and evaluated. Blended polymer films were annealed under pH-buffered conditions, and polar end-functional groups were found to promote surface segregation of the functional polymers. Surface segregation of carboxylic acid (COOH)-functionalized polystyrene increases dramatically with increasing pH from 1.9 to 9.4, whereas the opposite behavior is seen for amine (NH2)-functionalized polystyrene. Neutron reflectometry and nuclear reaction analysis were used to obtain surface excess values for the functional polymers. Subsequent SCFT analysis of the composition versus depth profiles indicates that the affinity of each functional group for the polymer surface changes by about 3k(B)T over this pH range.