Lionel Fine

Functional restructuring of CAD models for FEA purposes

Purpose – Preparing digital mock-ups (DMUs) for finite element analyses (FEAs) is currently a long and tedious task requiring many interactive CAD model transformations. Functional information about components appears to be very useful to speed this preparation process. The purpose of this paper is to shows how DMU components can be automatically enriched with some functional information. Design/methodology/approach – DMUs are widespread and stand as reference model for product description. However, DMUs produced by industrial CAD systems essentially contain geometric models, which lead to tedious preparation of finite element Models (FEMs). Analysis and reasoning approaches are developed to automatically enrich DMUs with functional and kinematic properties. Indeed, geometric interfaces between components form a key starting point to analyze their behaviors under reference states. This is a first stage in a reasoning process to progressively identify mechanical, kinematic as well as functional properties ...

Extraction of generative processes from B-Rep shapes and application to idealization transformations

A construction tree is a set of shape generation processes commonly produced with CAD modelers during a design process of B-Rep objects. However, a construction tree does not bring all the desired properties in many configurations: dimension modifications, idealization processes, etc. Generating a non trivial set of generative processes, possibly forming a construction graph, can significantly improve the adequacy of some of these generative processes to meet users application needs. This paper proposes to extract generative processes from a given B-rep shape as a high-level shape description. To evaluate the usefulness of this description, finite element analyses (FEA) and particularly idealizations are the applications selected to evaluate the adequacy of additive generative processes. Non trivial construction trees containing generic extrusion and revolution primitives behave like well established CSG trees. Advantageously, the proposed approach is primitive-based, which ensures that any generative process of the construction graph does preserve the realizability of the corresponding volume. In the context of FEA, connections between idealized primitives of a construction graph can be efficiently performed using their interfaces. Consequently, generative processes of a construction graph become a high-level object structure that can be tailored to idealizations of primitives and robust connections between them.

A new approach to the preparation of models for FE analyses

Most of the time, preparing a model for an FE analysis from a CAD model requires tedious tasks of geometric modelling to generate the component shape suited for that analysis. Detail removal and shape idealisation treatments are among the operations required to obtain the component shape for a given analysis. Here, it is intended to describe how an appropriate geometric model and a set of geometric operators may significantly improve the efficiency of the FE model preparation phase. The geometric model proposed is based on a polyhedral representation of a component associated to a set of three categories of operators enabling: skin detail removal, topological changes, manifold changes (dimension reduction). These operators are associated to mechanical data to control the component shape changes. The above sets of treatments also accept a large variety of data as input: tessellated models produced by CAD systems, digitised models or pre-existing finite element models.

Template-based Geometric Transformations of a Functionally Enriched DMU into FE Assembly Models

Pre-processing of CAD models derived from Digital Mock-Ups (DMUs) into finite element (FE) models is usually completed after many tedious tasks of model preparation and shape transformations. It is highly valuable for simulation engineers to automate time-consuming sequences of assembly preparation processes. Here, it is proposed to use an enriched DMU with geometric interfaces between components (contacts and interferences) and functional properties. Then, the key concept of template-based transformation can connect to assembly functions to locate consistent sets of components in the DMU. Subsequently, sets of shape transformations feed the template content to adapt components to FE requirements. To precisely monitor the friction areas and the mesh around bolts, the template creates sub-domains into their tightened components and preserves the consistency of geometric interfaces for the mesh generation purposes. From a user-selected assembly function, the method is able to robustly identify, locate and transform groups of components while preserving the consistency of the assembly needed for FE models. To enlarge the scope of the template in the assembly function taxonomy, it is shown how the concept of dependent function enforces the geometric and functional consistency of the transformed assembly. To demonstrate the proposed approach, a business oriented prototype processes bolted junctions of aeronautical structures.

Idealized models for FEA derived from generative modeling processes based on extrusion primitives

Shape idealization transformations are very common operations when adapting a CAD component to FEA requirements. Here, an idealization approach is proposed that is based on generative shape processes used to decompose an initial B-Rep solid, i.e., extrusion processes with material addition are used to segment a solid. The corresponding extrusion primitives form the basis of candidate sub-domains for idealization and their connections conveyed through the generative processes they belong to, bringing robustness to set up the appropriate connections between idealized sub-domains. This is made possible because the connections between extrusion primitives have an explicit geometric representation and can be used to bound the connections between idealized sub-domains. Taking advantage of an existing construction tree as available in a CAD software does not help much because it may be complicated to use it for idealization processes because this tree structure is not unique. Using generative processes attached to an object that is no longer reduced to a single construction tree but to a graph containing all non-trivial construction trees, is more useful for the engineer to evaluate variants of idealization. From this automated decomposition, each primitive is subjected to a morphological analysis to define whether it can idealized or not. Subsequently, geometric interfaces between primitives form also a graph that can be used to process the connections between the idealized sub-domains generated from the primitives. These interfaces are taken into account to determine more precisely the idealizable sub-domains and their contours when primitives are incrementally merged to come back to produce the global morphological analysis of the initial object. A user-defined threshold is used to tune the morphological analysis with respect to further user parameters. Finally, the idealizable sub-domains and their connections are processed to locate the mid-surfaces and connect them using generic criteria that the user can tune locally using complementary criteria.