Lokendra Pal

Cellulose and nanocellulose-based flexible-hybrid printed electronics and conductive composites – A review

Flexible-hybrid printed electronics (FHPE) is a rapidly growing discipline that may be described as the precise imprinting of electrically functional traces and components onto a substrate such as paper to create functional electronic devices. The mass production of low-cost devices and components such as environmental sensors, bio-sensors, actuators, lab on chip (LOCs), radio frequency identification (RFID) smart tags, light emitting diodes (LEDs), smart fabrics and labels, wallpaper, solar cells, fuel cells, and batteries are major driving factors for the industry. Using renewable and bio-friendly materials would be advantageous for both manufacturers and consumers with the increased use of (FHPE) electronics in our daily lives. This review article describes recent developments in cellulose and nanocellulose-based materials for FHPE, and the necessary developments required to propagate their use in commercial applications. The aim of these developments is to enable the creation of FHPE devices and components made almost entirely of cellulose materials.

Custom tailoring of conductive ink/substrate properties for increased thin film deposition of poly(dimethylsiloxane) films

The creation of more robust biocompatible printed electronics devices requires an understanding of interactions between conductive inks and substrates to achieve desired printing and functional properties. In this study, we present a water-based conductive ink that can provide a readily achieved thin film deposition on a highly hydrophobic surface such as poly(dimethylsiloxane) (PDMS). We also show that surface treatments with atmospheric plasma can be utilized to tailor the surface energy of hydrophobic substrates to improve the deposition of inks not custom made for such applications. By using a tailored Ag nano-particle ink, we have successfully printed conductive traces onto a hydrophobic (PDMS) substrate without any surface modification. It was also shown that when introducing atmospheric plasma treatment to the PDMS substrate prior to printing with the tailored ink poor printing resulted. The proposed mechanism for the cause of this poor wetting and deposition is an adverse interaction between the ink and PDMS surface caused by surface oxidation resultant of plasma treatment. The results show that the generally accepted rule that a difference between the substrate and ink surface energy of 10 mN/m for good print quality does not necessarily hold true in the case of functional printing.

High performance nanocellulose-based composite coatings for oil and grease resistance

A sustainable packaging system with excellent liquid- and gas-barrier properties and enhanced strength properties was highlighted by a composite coating containing a mixture of cellulose nanocrystals (CNC), a high-aspect ratio nano-filler montmorillonite clay, an amphiphilic binder soy protein, and a surface-active agent alkyl ketene dimer. They were tested on various surfaces of commercially available packaging papers and compared with the appropriate control (i.e., CNC-only coating) to determine surface morphology, chemical composition, barrier, and mechanical properties. Scanning electron microscopy image analysis showed a compact matrix whose defects (cracks) were significantly attenuated compared to the control while FTIR showed fewer exposed hydroxyl (–OH) groups. The compact structure and reduced proportion of –OH groups are attributed to the plate-like structure, high aspect ratio of clay, and uniform distribution of additives to help inhibit gas, moisture, water, oil, and grease permeation. The base paper used also had a significant impact on how coatings interacted with various fluids. Overall, sustainable CNC-composite barrier coatings with relatively low-cost additives were fabricated and showed improved barrier and strength characteristics with a strong potential as barrier coatings for packaging.Graphical Abstract