Lucia Morales-Rivas

Strengthening and mechanical stability mechanisms in nanostructured bainite

Understanding the main relationships between the microstructure parameters controlling the strength and ductility of low temperature bainitic microstructures is of considerable importance for further development of these grades. Although the microstructure essentially consists of solely two phases, bainitic ferrite and retained austenite, the complexity of the different microstructural characteristics, the natural consequence of its unique transformation mechanisms, might not provide with one unique answer, but a set of several parameters interdependent among them. This paper will deal with some of these relationships’ microstructure properties, strength, and ductility, with special emphasis in the mechanical stability (TRIP effect) of retained austenite.

Nanomechanical characterization of nanostructured bainitic steel: Peak Force Microscopy and Nanoindentation with AFM

The full understanding of the deformation mechanisms in nanostructured bainite requires the local characterization of its mechanical properties, which are expected to change from one phase, bainitic ferrite, to another, austenite. This study becomes a challenging process due to the bainitic nanostructured nature and high Young’s modulus. In this work, we have carried out such study by means of the combination of AFM-based techniques, such as nanoindentation and Peak Force Quantitative Nanomechanical Mapping (PF-QNM) measurements. We have addressed critically the limits and advantages of these techniques and been able to measure some elastoplastic parameters of both phases. Specifically, we have analyzed by PF-QNM two nanostructured bainitic steels, with a finer and a coarser structure, and found that both phases have a similar Young’s modulus.

Complex Nano-Scale Structures for Unprecedented Properties in Steels

Processing bulk nanoscrystalline materials for structural applications still poses a significant challenge, particularly in achieving an industrially viable process. In this context, recent work has proved that complex nanoscale steel structures can be formed by solid reaction at low temperatures. These nanocrystalline bainitic steels present the highest strength ever recorded, unprecedented ductility, fatigue on par with commercial bearing steels and exceptional rolling-sliding wear performances. A description of the characteristics and significance of these remarkable structures in the context of the atomic mechanism of transformation is provided.

Detailed characterization of complex banding in air-cooled bainitic steels

The presence of banding in a hot-rolled air-cooled bainitic steel has been thoroughly characterized. The banded microstructure was observed due to distinctive sensitivities to the etching agent. Microstructural and crystallographic studies by means of Scanning Electron Microscopy and Electron Backscatter Diffraction did not reveal any substantial differences between bands and matrix. However, solute segregation of some alloying elements was detected by Wavelength- Dispersive Spectroscopy, being found that bands are enriched in Cr, Mo and Si and depleted in Mn. Finally, a set of theoretical calculations suggested that the solidification mode is responsible for such unusual partitioning behavior, which is beneficial in terms of the bainitic transformation.

Repair welding of ductile cast iron by laser cladding process: microstructure and mechanical properties

Abstract The aim of this research was to determine the feasibility of a newly developed process in the repair of cracked gas turbine casings made of ductile cast iron. This study investigated the microstructural characteristics, metallurgy and mechanical properties of the repair weldments produced using fibre laser cladding. Optical microscopy, scanning electron microscopy and element probe microanalysis were used to investigate the microstructure at the cladding weld interface. The mechanical properties of the cladded specimens were evaluated after laser cladding. Our results revealed that the weldability of ductile cast iron can be enhanced by performing laser surface pretreatment to sublimate graphite nodules. Microhardness at the interface of the laser cladded weldments depended largely on the range of the heat affected zone and the degree of phase complexity. Under tensile loading, failures were limited to the base metal region of the weldments. Test results demonstrate that the impact toughness of the interface between the fusion zone and the base metal can be enhanced through the application of post-cladding heat treatment.

A procedure for indirect and automatic measurement of prior austenite grain size in bainite/martensite microstructures

Abstract An alternative procedure for indirect and automatic measurement of the prior austenite grain size (PAGS) in bainite/martensite is proposed in this work. It consists in the determination of an effective grain size by means of statistical post-processing of electron backscatter diffraction (EBSD) data. The algorithm developed for that purpose, which is available on-line, has been applied to simulated EBSD maps as well as to both nanocrystalline bainitic steel and commercial hot-rolled air-cooled steel with a granular bainitic microstructure. The new proposed method has been proven to be robust, and results are in good agreement with conventional PAGS measurements. The added value of the procedure comes from its simplicity, as no parent reconstruction is involved during the process, and its suitability for low-magnification EBSD maps, thus allowing a large step size and coverage of a substantially broader area of the sample than the previous methods reported.

Method for the Detection of Grain Boundaries in α Ti-Based Alloys by means of Polarized Light Microscopy and Image Processing in MATLAB

Abstract Metallographic methods which are typically comprising chemical etching processes are applied to reveal grain boundaries in sections of metallic materials. In the case of an optically anisotropic material, grain boundaries can also be detected suing polarized light microscopy (PLM). To this end, the identification of grain boundaries, an automated image processing procedure, based on PLM, was developed. In this context, two different α Ti-based alloys were examined: a cast, non-porous rod material and a material obtained by powder metallurgy which, owing to its high porosity, places specific demands on the image processing system. The present work outlines the underlying metallographic and computer-based methods.

Complex Microstructural Banding of Continuously Cooled Carbide-Free Bainitic Steels

Chemical segregation of alloying elements during solidification of steel grades leads to development of a banded microstructure, causing a degree of anisotropy that can be detrimental to the mechanical behavior under service conditions. It is well-known that the presence of strongly orientated martensite bands in carbide-free bainitic microstructures, associated to inhomogeneous Mn redistribution during solidification, leads to a remarkable deterioration in toughness in advanced high strength bainitic steels. In this study, while bands were clearly visible on light optical micrographs of continuously cooled carbide-free bainitic steels, scanning electron microscopy examination revealed only a gradual transition between matrix and bands, both with a granular bainitic structure. Electron backscatter diffraction was used to quantify the bainitic packet size and volume fraction of martensite/austenite constituent between and within the bands, after a process of optimization of the analysis settings in order to minimize the inherent difficulties linked to sub-micrometric and minority phase indexation. The quantitative microstructural results showed negligible morphological differences between bainitic structure bands and matrix, only solute segregation of Cr and Mo was detected by energy-dispersive X-ray spectroscopy within bands, which must be responsible for a stronger resistance against metallographic etching in those regions.