Lung-Ming Fu

Microfluidic Mixing: A Review

The aim of microfluidic mixing is to achieve a thorough and rapid mixing of multiple samples in microscale devices. In such devices, sample mixing is essentially achieved by enhancing the diffusion effect between the different species flows. Broadly speaking, microfluidic mixing schemes can be categorized as either “active”, where an external energy force is applied to perturb the sample species, or “passive”, where the contact area and contact time of the species samples are increased through specially-designed microchannel configurations. Many mixers have been proposed to facilitate this task over the past 10 years. Accordingly, this paper commences by providing a high level overview of the field of microfluidic mixing devices before describing some of the more significant proposals for active and passive mixers.

Analysis of electroosmotic flow with step change in zeta potential

The term electroosmotic flow refers to the bulk flow of an aqueous solution induced by the application of the electric field to the zeta potential. The characteristics of EOF in a microchannel depend upon the nature of the zeta potential, i.e., whether it is uniform or nonuniform. In this study, the full Navier-Stokes equation and the Nernst-Planck equation are used to model the change in EOF characteristics that occur when a step change in zeta potential is applied. It is found that the thickness of the electrical double layer gradually increases downstream from the location at which the zeta potential is increased. The results indicate that a step change in zeta potential causes a significant variation in the velocity profile and in the pressure distribution.

A rapid three-dimensional vortex micromixer utilizing self-rotation effects under low Reynolds number conditions

This paper proposes a novel three-dimensional (3D) vortex micromixer for micro-total-analysis-systems (μTAS) applications which utilizes self-rotation effects to mix fluids in a circular chamber at low Reynolds numbers (Re). The microfluidic mixer is fabricated in a three-layer glass structure for delivering fluid samples in parallel. The fluids are driven into the circular mixing chamber by means of hydrodynamic pumps from two fluid inlet ports. The two inlet channels divide into eight individual channels tangent to a 3D circular chamber for the purpose of mixing. Numerical simulation of the microfluidic dynamics is employed to predict the self-rotation phenomenon and to estimate the mixing performance under various Reynolds number conditions. Experimental flow visualization by mixing dye samples is performed in order to verify the numerical simulation results. A good agreement is found to exist between the two sets of results. The numerical results indicate that the mixing performance can be as high as 90% within a mixing chamber of 1 mm diameter when the Reynolds number is Re = 4. Additionally, the results confirm that self-rotation in the circular mixer enhances the mixing performance significantly, even at low Reynolds numbers. The novel micromixing method presented in this study provides a simple solution to mixing problems in the lab-chip system.

Vertical focusing device utilizing dielectrophoretic force and its application on microflow cytometer

Focusing of particles/cells in the vertical direction inside a micromachined flow cytometer is a critical issue while using an embedded optical detection system aligned with microchannels. Even if the particles/cells have been focused centrally in the horizontal direction using coplanar sheath flows, appreciable errors may still arise if they are randomly distributed in the vertical direction. This work presents a vertical focusing device utilizing dielectrophoretic (DEP) forces and its application on micromachined flow cytometer. A pair of parallel microelectrodes is deposited on the upper and bottom surface of the microfluidic channel to drive particles/cells into the vertical center of the sample flow. This new microfluidic device is capable of three-dimensional (3-D) focusing of microparticles/cells and thus improves the uniformity of the optical detection signals. This 3-D focusing feature of the sample flow is realized utilizing the combination of dielectrophoretic and hydrodynamic forces. Initially, two sheath flows are used to focus the sample flow horizontally by means of hydrodynamic forces, and then two embedded planar electrodes apply negative DEP forces to focus the particles/cells vertically. A new micromachined flow cytometer integrated with an embedded optical detection mechanism is then demonstrated. Numerical simulation is used to analyze the operation conditions and the dimension of the microelectrodes for DEP manipulation. The dynamic trace of the moving particles/cells within a flow stream under the DEP manipulation is calculated numerically. Micro polystyrene beads and diluted human red blood cells (RBC) are used to test the performance of the proposed device. The experimental results confirm the suitability of the proposed device for applications requiring precise counting of particles or cells. Experimental data indicates the proposed method can provide more stable signals over the other types of micromachined flow cytometers that were previously reported.

Rapid magnetic microfluidic mixer utilizing AC electromagnetic field.

This paper presents a novel simple micromixer based on stable water suspensions of magnetic nanoparticles (i.e. ferrofluids). The micromixer chip is built using standard microfabrication and simple soft lithography, and the design can be incorporated as a subsystem into any chemical microreactor or a miniaturized biological sensor. An electromagnet driven by an AC power source is used to induce transient interactive flows between a ferrofluid and Rhodamine B. The alternative magnetic field causes the ferrofluid to expand significantly and uniformly toward Rhodamine B, associated with a great number of extremely fine fingering structures on the interface in the upstream and downstream regions of the microchannel. These pronounced fingering patterns, which have not been observed by other active mixing methods utilizing only magnetic force, increase the mixing interfacial length dramatically. Along with the dominant diffusion effects occurring around the circumferential regions of the fine finger structures, the mixing efficiency increases significantly. The miscible fingering instabilities are observed and applied in the microfluidics for the first time. This work is carried with a view to developing functionalized ferrofluids that can be used as sensitive pathogen detectors and the present experimental results demonstrate that the proposed micromixer has excellent mixing capabilities. The mixing efficiency can be as high as 95% within 2.0 s and a distance of 3.0 mm from the inlet of the mixing channel, when the applied peak magnetic field is higher than 29.2 Oe and frequency ranges from 45 to 300 Hz.

Electrokinetically driven active micro-mixers utilizing zeta potential variation induced by field effect

This paper presents a new electrokinetically driven active micro-mixer which uses localized capacitance effects to induce zeta potential variations along the surface of silica-based microchannels. The mixer is fabricated by etching bulk flow and shielding electrode channels into glass substrates and then depositing Au/Cr thin films within the latter to form capacitor electrodes, which establish localized zeta potential variations near the electrical double layer (EDL) region of the electroosmotic flow (EOF) within the microchannels. The potential variations induce flow velocity changes within a homogeneous fluid and a rapid mixing effect if an alternating electric field is provided. The current experimental data confirm that the fluid velocity can be actively controlled by using the capacitance effect of the buried shielding electrodes to vary the zeta potential along the channel walls. While compared with commonly used planar electrodes across the microchannels, the buried shielding electrodes prevent current leakage caused by bad bonding and allow direct optical observation during operation. It also shows that the buried shielding electrodes can significantly induce the field effect, resulting in higher variations of zeta potential. Computational fluid dynamic simulations are also used to study the fluid characteristics of the developed active mixers. The numerical and experimental results demonstrate that the developed microfluidic device permits a high degree of control over the fluid flow and an efficient mixing effect. Moreover, the developed device could be used as a pumping device as well. The development of the active electrokinetically driven micro-mixer could be crucial for micro-total-analysis-systems.

A high-discernment microflow cytometer with microweir structure

Using a simple and reliable isotropic wet etching process, we fabricated a microflow cytometer in which cells/particles are concentrated in the center of the sample stream using a 2‐D hydrodynamic focusing technique and an microweir structure. Having focused the cells/particles, they are detected and counted using a LIF method. The experimental and numerical results confirm the effectiveness of the hydrodynamic sheath flows in squeezing the cells/particles into a narrow stream in the horizontal X–Y plane. Furthermore, it is shown numerically that the microweir structure results in the separation of the cells/particles in the vertical X–Z plane such that they pass through the detection region in a sequential fashion and can therefore be counted with a high degree of precision. The experimental results obtained using fluorescent polystyrene beads with diameters of 5 and 10 μm, respectively, confirm the suitability of the proposed device for microfluidic applications requiring the high‐precision counting of particles or cells within a sample flow.

Variable-volume-injection methods using electrokinetic focusing on microfluidic chips

This paper adopts a physical model and a numerical simulation approach to study electrokinetic focusing injection on microfluidic chips. The model reflects the principal material transport mechanisms such as electrokinetic migration, ionic concentration, fluid flow, and diffusion. The current study also involves the design and testing of various injection systems used to deliver a sample plug. A novel double-cross injection system has been developed which uses electrokinetic focusing to achieve variable-volume injection of the sample plug. The injection technique uses a unique sequence of loading steps with different electric potential distributions and potential magnitudes within the various channels to effectuate a virtual valve. The proposed design combines several functions of traditional sample plug injection systems on a single microfluidic chip.

Numerical analysis of a rapid magnetic microfluidic mixer

This paper presents a detailed numerical investigation of the novel active microfluidic mixer proposed by Wen et al. (Electrophoresis 2009, 30, 4179–4186). This mixer uses an electromagnet driven by DC or AC power to induce transient interactive flows between a water‐based ferrofluid and DI water. Experimental results clearly demonstrate the mixing mechanism. In the presence of the electromagnets magnetic field, the magnetic nanoparticles create a body force vector that acts on the mixed fluid. Numerical simulations show that this magnetic body force causes the ferrofluid to expand significantly and uniformly toward miscible water. The magnetic force also produces many extremely fine finger structures along the direction of local magnetic field lines at the interface in both upstream and downstream regions of the microchannel when the external steady magnetic strength (DC power actuation) exceeds 30 Oe (critical magnetic Peclet number Pem,cr = 2870). This study is the first to analyze these pronounced finger patterns numerically, and the results are in good agreement with the experimental visualization of Wen et al. (Electrophoresis 2009, 30, 4179–4186).The large interfacial area that accompanies these fine finger structures and the dominant diffusion effects occurring around the circumferential regions of fingers significantly enhance the mixing performance. The mixing ratio can be as high as 95% within 2.0 s. at a distance of 3.0 mm from the mixing channel inlet when the applied peak magnetic field supplied by the DC power source exceeds 60 Oe. This study also presents a sample implementation of AC power actuation in a numerical simulation, an experimental benchmark, and a simulation of DC power actuation with the same peak magnetic strength. The simulated flow structures of the AC power actuation agree well with the experimental visualization, and are similar to those produced by DC power. The AC and DC power actuated flow fields exhibited no significant differences. This numerical study suggests approaches to maximize the performance of the proposed rapid magnetic microfluidic mixer, and confirms its exciting potential for use in lab‐on‐a‐chip systems.

Numerical simulation of electrokinetic focusing in microfluidic chips

In this paper, we adopt the Nernst–Planck equation and the full Navier–Stokes equation in the modeling of electro-osmotic flow in microfluidic chips. A voltage control model is proposed, which achieves electrokinetic focusing in a pre-focused cross injection system and which allows the volume of the sample to be controlled. In addition to the traditional cross system, we also present a design for a novel pre-focused 1 × 3 (i.e. one sample inlet port and three outlet ports) injection system, which is capable of continuous sample switching and injection for bio-analytical applications. Using the proposed injection system, the sample may be electrokinetically pre-focused and then guided into the required outlet port by suitable manipulations of the applied voltage. The unique microfluidic chip presented within this paper has an exciting potential for use in high-throughput chemical analysis, fast sample mixing and many other applications in the field of micro-total-analysis systems.