M.C. Gutiérrez

Integral valorisation of waste orange peel using combustion, biomethanisation and co-composting technologies

Although recent research has demonstrated that waste orange peel (WOP) is a potentially valuable resource that can be transformed into high value products, heat generation, biomethanisation and composting might be considered the most feasible alternatives in terms of yield. This study revealed that WOP can be successfully valorised through combustion. However, a previous drying step, which generates hazardous wastewater, is required and harmful NOx are emitted with the flue gases. In contrast, a high yield of renewable methane (280LSTPCH4/kg added COD, chemical oxygen demand) and an organic amendment can be obtained through the thermophilic biomethanisation of WOP following the removal of valuable essential oils from the peel. Co-composting of WOP combined at different proportions (17-83%) with the organic fraction of municipal solid waste (OFMSW) was also demonstrated to be suitable. Moreover, a 37% reduction in odour generation was observed in co-composting of WOP compared to single composting of OFMSW.

Monitoring of pile composting process of OFMSW at full scale and evaluation of odour emission impact

In this study, the evolution of odour concentration (ouE/m(3)STP) emitted during the pile composting of the organic fraction of municipal solid waste (OFMSW) was monitored by dynamic olfactometry. Physical-chemical variables as well as the respirometric variables were also analysed. The aim of this work was twofold. The first was to determine the relationship between odour and traditional variables to determine if dynamic olfactometry is a feasible and adequate technique for monitoring an aerobic stabilisation process (composting). Second, the composting process odour impact on surrounding areas was simulated by a dispersion model. The results showed that the decrease of odour concentration, total organic carbon and respirometric variables was similar (around 96, 96 y 98% respectively). The highest odour emission (5224 ouE/m(3)) was reached in parallel with the highest microbiological activity (SOUR and OD20 values of 25 mgO2/gVS · h and 70 mgO2/gVS, respectively). The validity of monitoring odour emissions during composting in combination with traditional and respirometric variables was demonstrated by the adequate correlation obtained between the variables. Moreover, the quantification of odour emissions by dynamic olfactometry and the subsequent application of the dispersion model permitted making an initial prediction of the impact of odorous emissions on the population. Finally, the determination of CO2 and CH4 emissions allowed the influence of composting process on carbon reservoirs and global warming to be evaluated.

Odour in composting processes at pilot scale: monitoring and biofiltration

Although odour emissions associated with the composting process, especially during the hydrolytic stage, are widely known, their impact on surrounding areas is not easily quantifiable. For this reason, odour emissions during the first stage of composting were evaluated by dynamic olfactometry at pilot scale in order to obtain results which can be extrapolated to industrial facilities. The composting was carried out in a commercial dynamic respirometer equipped with two biofilters at pilot scale filled with prunings (Populus) and mature compost obtained from the organic fraction of municipal solid waste. Given that the highest odour emissions occur in the first stage of the composting process, this stage was carried out in a closed system to better control the odour emissions, whose maximum value was estimated to be 2.78 ou E s −1 during the experiments. Odour concentration, the dynamic respiration index and temperature showed the same evolution during composting, thus indicating that odour could be a key variable in the monitoring process. Other variables such as total organic carbon (C TOC) and pH were also found to be significant in this study due to their influence over odour emissions. The efficiency of the biofilters (empty bed residence time of 86 s) was determined by quantifying the odour emissions at the inlet and outlet of both biofilters. The moisture content in the biofilters was found to be an important variable for improving odour removal efficiency, while the minimum moisture percentage to obtain successful results was found to be 55% (odour removal efficiency of 95%).

Usual variables and odour concentration to evaluate composting process and odour impact

Organic waste management by means of composting produces unpleasant odours. The odour emissions of composting piles composed of the organic fraction of municipal solid waste and sewage sludge were monitored and controlled by means of dynamic olfactometry. This technique is used to determine the odour concentration expressed in European odour units per cubic metres (ouE/m3). To validate the technique, we analysed both respirometric variables and traditional variables such as total organic carbon and pH during composting. Finally, a dispersion model was used to evaluate the impact of the odour emissions of the wastes on neighbouring areas, not finding any differences in the cases evaluated.

Centralized management of sewage sludge and agro-industrial waste through co-composting

In this research study, the co-composting process of a waste mixture containing strawberry extrudate, fish waste, sewage sludge and bulking agent (SEFW, 190:1:22:90 ratio) was carried out in a dynamic-solid respirometer at pilot scale. The aerobic biodegradability of the mixture was previously ensured in a static-liquid respirometer. The advantages and drawbacks of the SEFW co-composting process were subsequently identified through the determination of respirometric activity and the physical-chemical characterization of the waste, as well as the monitoring of odor emissions. The evolution of the physical-chemical variables showed that pH increased slightly and that the organic matter concentration, expressed as volatile solids (VS, %) or oxidable organic carbon (COXC, %), decreased by around 15% in both cases and by approximately 56% in its biodegradable form (total organic carbon, TOC, %). The low odor emission rate (OER) in the least favorable scenario (the maximum odor generation) during SEFW composting was 1.59 ouE/s, whereas this figure reached 3.52 ouE/s when only the organic fraction of municipal solid waste (OFMSW) was composted. Consequently, the co-composting of SEFW is more favorable in terms of odor emission and permits the simultaneous treatment of different types of waste.

Modelling of composting process of different organic waste at pilot scale: Biodegradability and odor emissions

The composting process of six different compostable substrates and one of these with the addition of bacterial inoculums carried out in a dynamic respirometer was evaluated. Despite the heterogeneity of the compostable substrates, cumulative oxygen demand (OD, mgO2kgVS) was fitted adequately to an exponential regression growing until reaching a maximum in all cases. According to the kinetic constant of the reaction (K) values obtained, the wastes that degraded more slowly were those containing lignocellulosic material (green wastes) or less biodegradable wastes (sewage sludge). The odor emissions generated during the composting processes were also fitted in all cases to a Gaussian regression with R2 values within the range 0.8-0.9. The model was validated representing real odor concentration near the maximum value against predicted odor concentration of each substrate, (R2=0.9314; 95% prediction interval). The variables of maximum odor concentration (ouE/m3) and the time (h) at which the maximum was reached were also evaluated statistically using ANOVA and a post-hoc Tukey test taking the substrate as a factor, which allowed homogeneous groups to be obtained according to one or both of these variables. The maximum oxygen consumption rate or organic matter degradation during composting was directly related to the maximum odor emission generation rate (R2=0.9024, 95% confidence interval) when only the organic wastes with a low content in lignocellulosic materials and no inoculated waste (HRIO) were considered. Finally, the composting of OFMSW would produce a higher odor impact than the other substrates if this process was carried out without odor control or open systems.

Monitoring of the composting process of different agroindustrial waste: Influence of the operational variables on the odorous impact

Composting is a conventional but economical and environmentally friendly way to transform organic waste into a valuable, organic soil amendment. However, the physico-chemical characterization required to monitor the process involves considerable investment in terms of cost and time. In this study, 52 samples of four compostable substrates were collected randomly during the composting process and analyzed physico-chemically. The physico-chemical characterization was evaluated and reduced by principal component analysis (PCA) (PC1 + PC2: 70% variance). Moreover, a study of the relationship between odor and the raw material and odor and the operational variables was carried out at pilot scale using PCA and multivariate regression. The substrates were grouped by PCA (PC1 + PC2: 87% variance). The odor emission rate (OER) and dynamic respirometric index (DRI) were found to be the most influential variables in the sample variance, being relevant to identify the different emission sources. Dynamic respirometry and multivariate regression could be suitable tools to predict these odor emissions for the majority of compostable substrates, identifying successfully the emission source.

Application of ATAD technology for digesting sewage sludge in small towns: Operation and costs

In an economic context marked by increasing energy costs and stricter legislation regarding the landfill disposal of wastewater treatment plant (WWTP) sewage sludge, and where biomethanization is difficult to implement in small WWTPs, an efficient alternative is required to manage this polluting waste. This study shows that autothermal thermophilic aerobic digestion (ATAD) is a feasible technique for treating sewage sludge in small- and medium-sized towns. The experiments were carried out at pilot scale on a cyclical basis and in continuous mode for nine months. The main results showed an optimal hydraulic retention time of 7 days, which led to an organic matter removal of 34%. The sanitized sludge meets the microbial quality standards for agronomic application set out in the proposed European sewage sludge directive. An economic assessment for the operation of ATAD technology was carried out, showing a treatment cost of €6.5/ton for dewatered sludge.

Optimizing the selection of organic waste for biomethanization

ABSTRACT This study evaluates the feasibility of using simultaneous mass balances of different nutrients as a tool for optimizing feeding composition in anaerobic digestion. Different ratios, among them total chemical oxygen demand/total Kjeldahl nitrogen (TCOD/TKN) and soluble chemical oxygen demand/TCOD (SCOD/TCOD), were assessed. The TCOD/total volatile solids (TVS) ratio was 1.73 kg O2/kg TVS, while, with the exception of the sewage sludge, pig slurry and animal wastes, a linear relationship was established between phosphorus and nitrogen (0.06 kg P/kg TKN (R2 = 0.9045)). The study was applied to different mixtures of waste (cucumber, quince, tomato, strawberry waste, vinasse, glycerol, tomato plant, pig slurry, sewage sludge, fish waste, landfill leachate and viscera). The mass balance was performed for 50 mixtures chosen at random, containing three different wastes. After evaluating the theoretical optimal values determined by the mass balances, the most promising data were compared with the experimental results of the anaerobic co-digestion of one of the three waste mixtures. As predicted by the mass balances, the codigestion of glycerol, strawberry extrudate and fish waste (41:54:4 in VS) improved methane production to a maximum value of 0.308 m3 CH4/kg TVSadded for an organic loading rate of 0.62–4.26 kg TVS/m3·d.

Full-scale composting of sewage sludge and market waste: Stability monitoring and odor dispersion modeling

ABSTRACT The aim of this study was to assess the odor immission derived from full‐scale composting of different abundant and highly pollutant organic waste: sewage sludge with bulking agent (SL), sewage sludge pretreated through anaerobic digestion and supplemented with bulking agent (SL‐AD), and market waste with olive leaves (MW‐OL). The combination of dynamic olfactometry and Gaussian dispersion modeling allowed both the quantification of odor emissions from each waste and the evaluation of their global odorous impact in nearby urban areas. Wind speed, summer and winter seasons, and atmospheric conditions were considered in the dispersion model. The results revealed that high wind speed (2.6 m/s) increases the global odor immission in summer season, independently of atmospheric stability. However, the maximum odor immission concentration recommended for composting process was not exceeded in any case, which depends on each country/region. The experimental results also enable to evaluate the influence of several physico‐chemical variables on odor emissions derived from composting. The removal of nitrogen and volatile solids was the main cause for odor generation. Moreover, the microbiological activity of each substrate was monitored throughout the process and different percentages of biodegradability were quantified depending on the type of substrate and pretreatment applied. HighlightsComposting process of different organic waste was monitored at full‐scale.Relationships among odor emissions and analytical and biological variables were found.Removal of nitrogen and volatile solids was the main responsible for odor generation.Biomethanization pretreatment reduced odor impact at the beginning of composting.The highest odor immission occurred in summer season for a wind speed of 2.6 m/s.