M. Ceraulo

Rheological Behavior Under Shear and Non-Isothermal Elongational Flow of Biodegradable Polymers for Foam Extrusion

The production of many items, in particular for food packaging applications, is based on foam extrusion and thermoforming. These operations require the use of polymers which can grant some specific rheological properties, both under shear and elongational flow. In this work, the behavior of some biodegradable polymers [Mater-Bi® and poly(lactic acid)] under shear and non-isothermal elongational flow was investigated and compared with a traditional, non-biodegradable polymer, in order to assess their suitability for industrial-scale foam extrusion and thermoforming. The rheological characterization evidenced the differences between the different biodegradable polymers and the reference polystyrene (PS), as well as the effect of humidity on their main rheological properties. This can be of great interest in helping to find an optimum solution in replacing PS for the production of food packaging items.

Effect of a Compatibilizer on the Morphology and Properties of Polypropylene/Polyethylentherephthalate Spun Fibers

Fibers spun by melt spinning of binary and ternary polypropylene/polyethylenetherephthalate blends have been produced and characterized in order to investigate the effect of a compatibilizer on their morphology and mechanical properties. The compatibilizer was a maleic anhydride-functionalized rubber copolymer. The effect of the compatibilizer was well evident in the isotropic state, as the morphology became very fine, the size of the dispersed particles was very small, and the adhesion was better. The effect of the compatibilizer on the mechanical properties is very relevant, especially in the elongation at break. On the contrary, no relevant effect was observed in the anisotropic oriented fibers. Although the average diameter of the microfibrils of the dispersed phase of the compatibilized blend generated during the hot drawing was much smaller than that of the microfibrils of the same particles of the uncompatibilized blend, the mechanical properties were almost the same. This behavior has been attributed to the length of the smaller microfibrils of the ternary blends, which was lower that of the microfibrils of the binary blend. This has been explained in terms of reduced initial droplet size, and therefore of lesser possibility of stretching the droplets to very long fibrils in these samples.

Effect of Hot Drawing on the Mechanical Properties of Biodegradable Fibers

AbstractThe use of biodegradable polymers is increasingly attracting interest over the last years, since they can reduce the environmental effects related to disposal of traditional plastics and, in general, the use of fossil, non-renewable resources. One of the most promising applications is represented by fibers production. However, the orientation and the crystallinity degrees can significantly affect the mechanical properties. Therefore, it is of interest to investigate on the optimum processing conditions, in order to improve the mechanical properties. In particular, while crystallinity can be slightly modified by the processing, orientation can be significantly improved. In this work, the effects of hot stretching on the mechanical and structural properties of fibers made from two different families of biodegradable blends were investigated. The orientation proved to significantly change the mechanical properties, and it was shown that factors such as the different relaxation times, the different crystallization temperatures and the cooling rate can give opposite effects in the three investigated polymer systems with significant consequences on the mechanical behaviour of the fibers. In particular, the behaviour during fiber production in hot stretching, and the orientation mechanisms were studied and explained on the basis of rheological and thermal properties of the polymers.

Effect of Elongational Flow and Polarity of Organomodified Clay on Morphology and Mechanical Properties of a PLA Based Nanobiocomposite

Abstract In biodegradable polymer world nanobiocomposites represent a new group of materials filled with inert nanoparticles that shows very interesting properties and the biodegradability of the matrix. In this work we have studied the effect of the polarity of the organomodified montmorillonite and of the elongational flow on the morphology and the rheological and mechanical properties of a new nanobiocomposite with a matrix of biodegradable PLA based blend. The elastic modulus enhances in presence of the nanofiller and this increase is larger and larger with the increment of the orientation. The tensile strength does not show any significant change at the same level of orientation. Moreover, a brittle-to-ductile transition is observed in the anisotropic sample and this effect is again more evident for the nanocomposite. The raise of the interlayer distance is higher for the more polar montmorillonite, even if the two nanocomposites show about the same final interlayer distance and morphology. Some exfoliation is also observed as a result of the application of the elongational flow.

Rheological behaviour, filmability and mechanical properties of biodegradable polymer films

The rheological properties in shear flow and non isothermal elongational flow of two biodegradable polymers, belonging to two different classes of materials, have been measured and compared with those of a film blowing grade high density polyethylene in order to assess the filmability of these polymers. The mechanical properties of isotropic and anisotropic samples have been also reported.

Effect of Cold Drawing on Mechanical Properties of Biodegradable Fibers

Purpose Biodegradable polymers are currently gaining importance in several fields, because they allow mitigation of the impact on the environment related to disposal of traditional, nonbiodegradable polymers, as well as reducing the utilization of oil-based sources (when they also come from renewable resources). Fibers made of biodegradable polymers are of particular interest, though, it is not easy to obtain polymer fibers with suitable mechanical properties and to tailor these to the specific application. The main ways to tailor the mechanical properties of a given biodegradable polymer fiber are based on crystallinity and orientation control. However, crystallinity can only marginally be modified during processing, while orientation can be controlled, either during hot drawing or cold stretching. In this paper, a systematic investigation of the influence of cold stretching on the mechanical and thermomechanical properties of fibers prepared from different biodegradable polymer systems was carried out. Methods Rheological and thermal characterization helped in interpreting the orientation mechanisms, also on the basis of the molecular structure of the polymer systems. Results and conclusions It was found that cold drawing strongly improved the elastic modulus, tensile strength and thermomechanical resistance of the fibers, in comparison with hot-spun fibers. The elastic modulus showed higher increment rates in the biodegradable systems upon increasing the draw ratio.

Injection Molding and Mechanical Properties of Bio-Based Polymer Nanocomposites

The use of biodegradable/bio-based polymers is of great importance in addressing several issues related to environmental protection, public health, and new, stricter legislation. Yet some applications require improved properties (such as barrier or mechanical properties), suggesting the use of nanosized fillers in order to obtain bio-based polymer nanocomposites. In this work, bionanocomposites based on two different biodegradable polymers (coming from the Bioflex and MaterBi families) and two different nanosized fillers (organo-modified clay and hydrophobic-coated precipitated calcium carbonate) were prepared and compared with traditional nanocomposites with high-density polyethylene (HDPE) as matrix. In particular, the injection molding processability, as well as the mechanical and rheological properties of the so-obtained bionanocomposites were investigated. It was found that the processability of the two biodegradable polymers and the related nanocomposites can be compared to that of the HDPE-based systems and that, in general, the bio-based systems can be taken into account as suitable alternatives.

Rheological Behaviour, Mechanical Properties and Processability of Biodegradable Polymer Systems for Film Blowing

Films for agricultural or packaging applications are typically made of low density polyethylene (LDPE). They are produced through the film blowing process, which requires the use of polymers with suitable rheological properties. Furthermore, the short shelf-life which is often related to many packed products leads to huge amounts of plastic-based wastes. This suggests the use of biodegradable and/or compostable polymers in replacement for traditional ones. To this regard, only few data exist on the rheological properties of biodegradable polymers undergoing film blowing processing. In this work, a detailed investigation on the rheological, mechanical and processability behaviour of some biodegradable polymers (originating from MaterBi® and Bioflex® commercial groups) was carried out, in order to assess their suitability to industrial-scale film blowing by direct comparison with a traditional non-biodegradable polymer (LDPE). Rheological tests under shear and non-isothermal elongational flow allowed to find out the two most suitable polymer grades. The film blowing production operations at different draw and blow-up ratios (from 2.5 to 3.5) showed that the two samples are suitable for industrial scale operations. Results from tensile and impact tests indicated that the two selected polymers exhibit significantly different mechanical properties (up to 10–15%).

Compatibilization of a polyethylene/polyamide 6 blend nanocomposite

Polymer blends of incompatible components need to be compatibilized to give rise to a blend with good properties. At the same way, polymer/clay nanocomposites show the same problem because of different chemical nature of the polymer matrix and of the clay. Compatibilization is then necessary if an incompatible polymer blend is filled with an organomodified clay. In this work a polyethylene/polyamide 6 blend filled with an organomodified clay has been compatibilized with a maleic anyhidride grafted SEBS (styrene-ethylene-butylene-styrene) copolymer and a glicidylmethacrylate-ethylene copolymer. The results show that compatibilization improves the mechanical properties in terms of elongation at break; furthermore, an unexpected effect has been found, since going from the isotropic to the anisotropic material, a fragile-ductile transition occurs, with a significant increase of the elongation values.