Network


Latest external collaboration on country level. Dive into details by clicking on the dots.

Hotspot


Dive into the research topics where M. Deuchert is active.

Publication


Featured researches published by M. Deuchert.


International Journal of Nanomanufacturing | 2010

Limits and challenges of manufacturing micro moulds

V. Schulze; P. Weber; M. Deuchert; Sebastian Haupt; Christoph Ruhs; A. Kienzler

Due to the ongoing miniaturisation in industrial sectors like automotive, electronics or medical, the development of new manufacturing processes which are suitable for micro system technologies gains more and more importance. The miniaturisation of components leads to challenges in the manufacturing of micro parts. One application area is the manufacturing of moulds for the micro powder injection moulding (μPIM) process. This process requires good surface qualities and a sufficient demoulding behaviour of the moulds. Micro milling, micro electrical discharge machining (μEDM) and micro laser beam machining (μLBM) are appropriate processes for the manufacturing of micro structures in different materials. Abrasive micro peening can be used for further precision treatment. Depending on the desired structure a single process or the combination of several processes has to be chosen to obtain superior surface qualities of the moulds. This paper deals with challenges and limits of the manufacturing processes among others exemplified on a gearwheel mould.


Materials Science Forum | 2010

Investigation of the Surface Characteristics for the Micro-Cutting Process with Finite Element Simulation

H. Autenrieth; Matthias Weber; M. Deuchert; V. Schulze

As the service life of components is significantly influenced by the surface layer properties, namely surface roughness, surface work hardening and residual stresses, these are the focus of many investigations. As these properties can be measured experimentally in many cases only after finish of the process, simulation models can be used to explain the final process results by the interpretation of the development of the result quantities during the loading and unloading state. The developed and validated simulation model and the extended process knowledge can be used afterwards to predict process parameter combinations with optimal process results for other cutting tool-workpiece combinations without performing large and costly experimental investigations. In the present study, the dependences of surface work hardening and residual stresses on process parameters of micro-cutting, namely cutting depth, cutting velocity and cutting edge radius are investigated by 2D finite element simulations using ABAQUS/Standard. The material behaviour of normalized AISI 1045 is described in dependence of strain, strain rate, and temperature. Chip formation is modelled by continued remeshing of the work piece. The simulation results are validated by the comparison with experimentally determined integral width and residual stress depth profiles, using x-ray diffraction method. The influence of the ploughing process, characterized by the ratio of cutting edge radius to cutting depth, on surface characteristics is well described by the simulation model.


Burrs: Analysis, Control and Removal - Proceedings of the CIRP International Conference on Burrs, University of Kaiserslautern, Germany, 2nd-3rd April, 2009. Ed.: Jan C. Aurich | 2010

Burr Minimization and Removal by Micro Milling Strategies or Micro Peening Processes

A. Kienzler; M. Deuchert; V. Schulze

Micro milled mold inserts made from hardened and tempered steel can have burrs in the size order of 50 μm at the edges. These burrs often prevent the easy demolding of green bodies from micro powder injection molds. Further surface treatments on the molds are necessary to improve surface quality thus facilitating demolding processes. In the present study, three different processes: micro milling, abrasive micro peening and ultrasonic wet peening, have been investigated for their suitability as viable solutions for reducing or eliminating burrs. The tool used for the micro milling process is capable of removing existing burrs but creates new burrs which are inherent to the tool movement over the machined surface. While abrasive micro peening leads to a reduction of burrs on the mold surface, the material below the impacted surface is plastically deformed. Ultrasonic wet peening showed the best effectiveness at removal of burrs of a wide variety of complex geometries in a short processing time and without plastic deformation of the edge zones.


Journal of Materials Processing Technology | 2012

Characterization of the transition from ploughing to cutting in micro machining and evaluation of the minimum thickness of cut

A. Cuba Ramos; H. Autenrieth; T. Strauß; M. Deuchert; J. Hoffmeister; V. Schulze


Microsystem Technologies-micro-and Nanosystems-information Storage and Processing Systems | 2008

Design and manufacturing of micro milling tools

Jürgen Fleischer; M. Deuchert; C. Ruhs; C. Kühlewein; G. Halvadjiysky; C. Schmidt


Cirp Annals-manufacturing Technology | 2010

Investigation of surface near residual stress states after micro-cutting by finite element simulation

V. Schulze; H. Autenrieth; M. Deuchert; H. Weule


Microsystem Technologies-micro-and Nanosystems-information Storage and Processing Systems | 2010

Design and prototyping of a ceramic micro turbine: a case study

Werner Bauer; Marcus Müller; Regina Knitter; Peter Börsting; Albert Albers; M. Deuchert; V. Schulze


Microsystem Technologies-micro-and Nanosystems-information Storage and Processing Systems | 2008

Mechanical structuring, surface treatment and tribological characterization of steel mould inserts for micro powder injection moulding

J. Schneider; A. Kienzler; M. Deuchert; V. Schulze; J. Kotschenreuther; K.-H. Zum Gahr; D. Löhe; Jürgen Fleischer


wt Werkstattstechnik online | 2007

Fertigungsverfahren in der Mikrotechnik

Jürgen Fleischer; D. Löhe; J. Kotschenreuther; V. Schulze; M. Deuchert; G. Halvadjiysky; Sebastian Haupt; A. Kienzler


Kolloquium Mikroproduktion und Abschlusskolloquium SFB 499, 11. - 12. Oktober 2011, Karlsruhe. Hrsg.: O. Kraft | 2011

Fertigungstechnologien zur Erzeugung hochgenauer Mikrostrukturen und Oberflächen

V. Schulze; M. Deuchert; C. Ruhs; P. Weber; R. Weingärtner

Collaboration


Dive into the M. Deuchert's collaboration.

Top Co-Authors

Avatar

V. Schulze

Karlsruhe Institute of Technology

View shared research outputs
Top Co-Authors

Avatar

A. Kienzler

Karlsruhe Institute of Technology

View shared research outputs
Top Co-Authors

Avatar

C. Ruhs

Karlsruhe Institute of Technology

View shared research outputs
Top Co-Authors

Avatar

Jürgen Fleischer

Karlsruhe Institute of Technology

View shared research outputs
Top Co-Authors

Avatar

D. Löhe

Karlsruhe Institute of Technology

View shared research outputs
Top Co-Authors

Avatar

H. Autenrieth

Karlsruhe Institute of Technology

View shared research outputs
Top Co-Authors

Avatar

J. Kotschenreuther

Karlsruhe Institute of Technology

View shared research outputs
Top Co-Authors

Avatar

G. Halvadjiysky

Karlsruhe Institute of Technology

View shared research outputs
Top Co-Authors

Avatar

J. Schneider

Karlsruhe Institute of Technology

View shared research outputs
Top Co-Authors

Avatar

K.-H. Zum Gahr

Karlsruhe Institute of Technology

View shared research outputs
Researchain Logo
Decentralizing Knowledge