M.T. Pérez-Prado

In situ analysis of the tensile deformation mechanisms in extruded Mg-1Mn-1Nd (wt%)

An extruded Mg–1Mn–1Nd (wt%) (MN11) alloy was tested in tension in an SEM at temperatures of 323 K (50°C), 423 K (150°C), and 523 K (250°C) to analyse the local deformation mechanisms through in situ observations. Electron backscatter diffraction was performed before and after the deformation. It was found that the tensile strength decreased with increasing temperature, and the relative activity of different twinning and slip systems was quantified. At 323 K (50°C), extension twinning, basal, prismatic ⟨a⟩, and pyramidal ⟨c + a⟩ slip were active. Much less extension twinning was observed at 423 K (150°C), while basal slip and prismatic ⟨a⟩ slip were dominant and presented similar activities. At 523 K (250°C), twinning was not observed, and basal slip controlled the deformation.

Relationship Between the 3D Porosity and β-Phase Distributions and the Mechanical Properties of a High Pressure Die Cast AZ91 Mg Alloy

Currently, most magnesium lightweight components are fabricated by casting as this process is cost effective and allows forming parts with complex geometries and weak textures. However, cast microstructures are known to be heterogeneous and contain unpredictable porosity distributions, which give rise to a large variability in the mechanical properties. This work constitutes an attempt to correlate the microstructure and the mechanical behavior of a high pressure die cast (HPDC) Mg AZ91 alloy, aimed at facilitating process optimization. We have built a stairway-shaped die to fabricate alloy sections with different thicknesses and, thus, with a range of microstructures. The grain size distributions and the content of β-phase (Mg17Al12) were characterized by optical and electron microscopy techniques as well as by electron backscatter diffraction (EBSD). The bulk porosity distribution was measured by 3D computed X-ray microtomography. It was found that the through-thickness microhardness distribution is mostly related to the local area fraction of the β-phase and to the local area fraction of the pores. We correlate the tensile yield strength to the average pore size and the fracture strength and elongation to the bulk porosity volume fraction. We propose that this empirical approach might be extended to the estimation of mechanical properties in other HPDC Mg alloys.

Effect of high pressure torsion on the microstructure evolution of a gamma Ti–45Al–2Nb–2Mn–0.8 vol% TiB2 alloy

The technique of high pressure torsion (HPT) has been widely used to refine the microstructure of many metallic materials, especially pure metals and disordered alloys. Comparatively fewer studies have, however, been carried out in intermetallics. γ-TiAl alloys are envisioned as high potential materials to replace Ni superalloys in some turbine components due to their good performance at high temperatures and light weight. Exploring the potential beneficial effects of severe plastic deformation techniques in these materials is now timely. In this work, a γ-TiAl alloy with a lamellar microstructure has been processed by HPT using pressures ranging from 1 to 6 GPa and 0 to 5 anvil turns at room temperature. Significant refinement of the microstructure via twin formation, bending of the lamella and the accumulation of a high dislocation density upon the application of shear give rise to a drastic hardness increase.

Texture Evolution of AZ31 Magnesium Alloy Sheet at High Strain Rates

In the current contribution the mechanical behaviour at high strain rates of AZ31 magnesium alloy sheet is studied. Uniaxial deformation properties were studied by means of tensile split Hopkinson pressure bar (SHPB) at different temperatures. The influence of the strain rate and temperature on the deformation mechanisms was investigated by means of electron backscatter diffraction (EBSD) and neutron diffraction. It is shown that twinning plays an important role on high strain rate deformation of this alloy, even at elevated temperatures. Significant evidence of prismatic slip as a deformation mechanism is observed, also at warm temperatures, leading to the alignment of directions with the tensile axis and to a spread of the intensities of the basal pole figure towards the in-plane direction perpendicular to the tensile axis. The rate of decrease of the CRSS of non-basal systems is observed to be slower than at quasi-static rates. Secondary twinning and pyramidal slip were also outlined for some conditions. At warm temperatures, in contrast to quasi-static range, a generalized dynamic recrystallization is not observed. Moreover, the activation of rotational recrystallization mechanisms is reported

Effect of Hydrostatic Pressure on the 3D Porosity Distribution and Mechanical Behavior of a High Pressure Die Cast Mg AZ91 Alloy

A limiting factor of high pressure die cast (HPDC) Mg alloys is the presence of porosity, which has a detrimental effect on the mechanical strength and gives rise to a large variability in the ductility. The application of hydrostatic pressure after casting is known to be beneficial to improve the mechanical response of HPDC Mg alloys. In this study, a combined experimental and simulation approach has been developed in order to investigate the influence of pressurization on the 3D porosity distribution and on the mechanical behavior of an HPDC Mg AZ91 alloy. Examination of about 10,000 pores by X-ray computed microtomography allowed determining the effect of hydrostatic pressure on the bulk porosity volume fraction, as well as the change in volume and geometry of each individual pore. The evolution of the 3D porosity distribution and mechanical behavior of a sub-volume containing 200 pores was also simulated by finite element analysis. Both experiments and simulations consistently revealed a decrease in the bulk porosity fraction and a bimodal distribution of the individual volume changes after the application of the pressure. This observation is associated with pores containing internal pressure as a result of the HPDC process. Furthermore, a decrease in the complexity factor with increasing volume change is observed experimentally and predicted by simulations. The pressure-treated samples have consistently higher plastic flow strengths.

Evolution of Texture and Microstructure of AZ31 Mg Alloy Sheet at High Strain Rates

The high strain rate behaviour of magnesium alloys is of great interest to automotive,aerospace and/or defence industries because some critical components should have the propermechanical properties to work under crash or impact conditions. In the current study, resultsfrom an extensive experimental program are presented. The uniaxial mechanical behaviour ofAZ31 sheet under dynamic conditions (ε=103 s-1) is analyzed and compared with that observedat low strain rates. AZ31 sheets have been tested in tension and compression using Hopkinsonbar apparatus at 25°C and 250°C. Moreover, interrupted tests were also performed in orderto relate the evolution of deformation mechanisms with strain. Finally, detailed microstructureand texture examination by electron backscatter di raction (EBSD) and neutron di ractionhas been carried out in order to elucidate the predominant deformation and recrystallizationmechanisms.

On the Controversy About the Presence of Grain Boundary Sliding in Mg AZ31

Highly-textured, rolled AZ31 sheet material shows a significant drop in the plastic anisotropy (r-value; r=ew/et) in tension between 25°C and 200°C. This behavior was initially explained as a result of the increased activity of non-basal slip with increased temperature. Other authors suggested, however, that the mechanism responsible for this phenomenon was the activation of grain boundary sliding (GBS). Here, in-situ tensile tests have been carried out in an SEM at various temperatures in order to obtain further evidence of the role of GBS during moderate to high temperature deformation of Mg alloys, which remains highly controversial.

Tensile and Creep Deformation Mechanisms in Rolled AZ31

Tensile experiments were performed on a rolled AZ31 alloy in an SEM at 323K (50°C), 423K (150°C), and 523K (250°C) in order to analyze the deformation mechanisms in-situ. Electron backscatter diffraction (EBSD) was performed both before and after deformation. The mechanical anisotropy was considerably reduced with temperature. Extension twinning was observed at 323K (50°C), but disappeared at 423K (150°C), indicating that the CRSS of non-basal systems becomes smaller than that of twinning at T to mainly prismatic slip. This is consistent with a decrease of the CRSS of non-basal slip systems with increasing temperature. In-situ tensile-creep experiments, performed at approximately the yield stress at 423K (150°C), indicated less slip and more grain boundary cracking occurs under creep deformation as compared to the higher-stress tensile experiments.