Mahen Mahendran

Computer simulation of the fatigue behaviour of roof cladding during the passage of a tropical cyclone

This paper describes the development of an analytical model used to simulate the fatigue behaviour of roof cladding during the passage of a tropical cyclone. The model incorporated into a computer program uses wind pressure data from wind tunnel tests in combination with time history information on wind speed and direction during a tropical cyclone, and experimental fatigue characteristics data of roof claddings. The wind pressure data is analysed using a rainflow form of analysis, and a fatigue damage index calculated using a modified form of Miners rule. Some of the results obtained to date and their significance in relation to the review of current fatigue tests are presented. The model appears to be reasonable for comparative estimation of fatigue life, but an improvement of Miners rule is required for the prediction of actual fatigue life.

Ultimate capacity of innovative cold-formed steel columns

This paper describes the distortional buckling behaviour of a series of innovative cold-formed steel columns. More than 15 laboratory experiments were undertaken first on these innovative steel columns of intermediate length under axial compression. All of these columns failed by distortional buckling with very little post-buckling strength. The section and buckling properties of the columns were determined using the finite strip analysis program THINWALL. The distortional buckling and nonlinear ultimate strength behaviour of the columns was investigated in detail using finite element analyses (ABAQUS). The finite element analyses included relevant geometric imperfections and residual stresses. The deflection and strain results from the experiments compared well with those from the analyses. The ultimate design load capacities were evaluated using the provisions of Australian Cold-formed Steel Structures Standard AS/NZS 4600-1996, and were compared with those from experiments and finite element analyses. A series of parametric studies was also carried out by varying the yield strength, thickness and column length. Details of this investigation and the results are presented in this paper.

Behaviour of cold-formed steel wall frames lined with plasterboard

Gypsum plasterboard is a common lining material for steel wall frame systems used in combination with cold-formed steel studs (C or lipped C-sections). However, the design of these wall frames does not utilise the full strengthening effects of plasterboard in carrying axial loads. Therefore an experimental study was conducted to investigate the local and overall buckling behaviour of the studs in these frames using a total of 40 full-scale wall frame tests and stub column tests. The tests included unlined, both sides lined and one-side lined wall frames and studs. Test results were compared with predictions from the Australian standard AS 4600-1996 and the American specification AISI-1996. This paper presents the details of the experimental study, the results, and comparisons with design code predictions.

Prediction of mechanical properties of light gauge steels at elevated temperatures

Abstract The deterioration of the mechanical properties of yield strength and modulus of elasticity is considered as the primary element affecting the performance of steel structures under fire. However, the variation of mechanical properties for light gauge and high strength steels at elevated temperatures is not known. Steels with thicknesses less than 1 mm and yield strengths greater than 500 MPa are commonly used in Australia. Therefore, an extensive experimental study into the deterioration of mechanical properties for both low and high strength light gauge steels under elevated temperatures was conducted to derive accurate reduction factors for mechanical properties in fire safety design. This study included light gauge cold-formed steels with three steel grades and six thicknesses from 0.4 to 1.2 mm. This paper presents the details of the experimental study, the results, the empirical equations for the reduction factors and a stress–strain model at elevated temperatures.

Distortional buckling tests of cold-formed steel compression members at elevated temperatures

In recent times, light gauge cold-formed steel sections have been used extensively in residential, industrial and commercial buildings as primary load bearing structural components. This is because cold-formed steel sections have a very high strength to weight ratio compared with thicker hot-rolled steel sections, and their manufacturing process is simple and cost-effective. However, these members are susceptible to various buckling modes including local and distortional buckling and their ultimate strength behaviour is governed by these buckling modes. Fire safety design of building structures has received greater attention in recent times due to continuing loss of properties and lives during fires. Hence, there is a need to fully evaluate the performance of light gauge cold-formed steel structures under fire conditions. Past fire research has focused heavily on heavier, hot-rolled steel members. The buckling behaviour of light gauge cold-formed steel members under fire conditions is not well understood. The buckling effects associated with thin steels are significant and have to be taken into account in fire safety design. Therefore, a research project based on extensive experimental and numerical studies was undertaken at the Queensland University of Technology to investigate the distortional buckling behaviour of light gauge cold-formed steel compression members under simulated fire conditions. As the first phase of this research program more than 115 tensile coupon tests of light gauge cold-formed steels including two steel grades and five thicknesses were conducted at elevated temperatures. Accurate mechanical properties including the yield strength, elasticity modulus and stress-strain curves were all determined at elevated temperatures since the deterioration of the mechanical properties is one of the major parameters in the structural design under fire conditions. An appropriate stress-strain model was also developed by considering the inelastic characteristics. The results obtained from the tensile coupon tests were then used to predict the ultimate strength of cold-formed steel compression members. In the second phase of this research more than 170 laboratory experiments were undertaken to investigate the distortional buckling behaviour of light gauge coldformed steel compression members at ambient and elevated temperatures. Two types of cross sections were selected with various thicknesses (nominal thicknesses are 0.6, 0.8, and 0.95 mm) and both low and high strength steels (G250 and G550 steels with minimum yield strengths of 250 and 550 MPa). The experiments were conducted at six different temperatures in the range of 20 to 800°C. A finite element model of the tested compression members was then developed and validated with the help of experimental results. The degradation of mechanical properties with increasing temperatures was included in finite element analyses. An extensive series of parametric analyses was undertaken using the validated finite element model to investigate the effect of all the influential parameters such as section geometry, steel thickness and grade, mechanical properties and temperature. The resulting large data base of ultimate loads of compression members subject to distortional buckling was then used to review the adequacy of the current design rules at ambient temperature. The current design rules were reasonably accurate in general, but in order to improve the accuracy further, this research has developed new design equations to determine the ultimate loads of compression members at ambient temperature. The developed equation was then simply modified by including the relevant mechanical properties at elevated temperatures. It was found that this simple modification based on reduced mechanical properties gave reasonable results, but not at higher temperatures. Therefore, they were further modified to obtain a more accurate design equation at elevated temperatures. The accuracy of new design rules was then verified by comparing their predictions with the results obtained from the parametric study. This thesis presents a description of the experimental and numerical studies undertaken in this research and the results including comparison with simply modified current design rules. It describes the laboratory experiments at ambient and elevated temperatures. It also describes the finite element models of cold-formed steel compression members developed in this research that included the appropriate mechanical properties, initial geometric imperfections and residual stresses. Finally, it presents the details of the new design equations proposed for the light gauge coldformed steel compression members subjected to distortional buckling effects at elevated temperatures.

Behaviour and design of crest-fixed profiled steel roof claddings under wind uplift

Profiled steel roof claddings in Australia are commonly made of very thin high tensile steel and are crest-fixed with screw fasteners. At present the design of these claddings is entirely based on testing. In order to improve the understanding of the behaviour of these claddings under wind uplift, and thus the design methods, a detailed investigation consisting of a finite element analysis and laboratory experiments was carried out on two-span roofing assemblies of three common roofing profiles. It was found that the failure of the roof cladding system was due to a local failure (dimpling of crests/pull-through) at the fasteners. This paper presents the details of the investigation, the results and then proposes a design method based on the strength of the screwed connections, for which testing of small-scale roofing models and/or using a simple design formula is recommended.

Large deflection analyses of skew plates using hybrid/mixed finite element method

Abstract A new hybrid/mixed shell element is developed using oblique coordinate systems to analyze the large deflection behavior of skew plate with various skew angles, length to width ratios, thicknesses and supported edges under uniformly distributed and concentrated loads. The results obtained from the new element are compared with available theoretical and numerical solutions. An excellent agreement is achieved even for coarse meshes. The accuracy and efficiency of the proposed element are demonstrated.

Experimental Study of Load-Bearing Cold-Formed Steel Walls Exposed to Realistic Design Fires

This paper presents the details of full scale fire tests of LSF wall panels conducted using realistic fire time-temperature curves. Tests included eight LSF wall specimens of various configurations exposed to both parametric design and natural fire curves. Details of the fire test set-up, test procedure and the results including the measured time-temperature and deformation curves of LSF wall panels are presented along with wall stud failure modes and times. This paper also compares the structural and thermal behavioural characteristics of LSF wall studs with those based on the standard time-temperature curve. Finally, the stud failure times and temperatures are summarized for both standard and realistic design fire curves. This study provides the necessary test data to validate the numerical models of LSF wall panels and to undertake a detailed study into the structural and thermal performance of LSF wall panels exposed to realistic design fire curves.

Numerical Modeling of LiteSteel Beams Subject to Shear

Abstract: LiteSteel beam (LSB) is a new cold-formed steel hollow flange channel beam produced using a patented manufacturing process involving simultaneous cold-forming and dual electric resistance welding. It has the beneficial characteristics of torsionally rigid closed rectangular flanges combined with economical fabrication processes from a single strip of high strength steel. Although the LSB sections are commonly used as flexural members, no research has been undertaken on the shear behaviour of LSBs. Therefore experimental and numerical studies were undertaken to investigate the shear behaviour and strength of LSBs. In this research finite element models of LSBs were developed to investigate their nonlinear shear behaviour including their buckling characteristics and ultimate shear strength. They were validated by comparing their results with available experimental results. The models provided full details of the shear buckling and strength characteristics of LSBs, and showed the presence of considerable improvements to web shear buckling in LSBs and associated post-buckling strength. This paper presents the details of the finite element models of LSBs and the results. Both finite element analysis and experimental results showed that the current design rules in cold-formed steel codes are very conservative for the shear design of LSBs. The ultimate shear capacities from finite element analyses confirmed the accuracy of proposed shear strength equations for LSBs based on the North American specification and DSM design equations. Developed finite element models were used to investigate the reduction to shear capacity of LSBs when full height web side plates were not used or when only one web side plate was used, and these results are also presented in this paper.

Review of current fire design rules for cold-formed steel wall systems

Light gauge steel frame wall systems are commonly used in industrial and commercial buildings, and there is a need for simple fire design rules to predict their load capacities and fire resistance ratings. During fire events, the light gauge steel frame wall studs are subjected to non-uniform temperature distributions that cause thermal bowing, neutral axis shift and magnification effects and thus resulting in a combined axial compression and bending action on the studs. In this research, a series of full-scale fire tests was conducted first to evaluate the performance of light gauge steel frame wall systems with eight different wall configurations under standard fire conditions. Finite element models of light gauge steel frame walls were then developed, analysed under transient and steady-state conditions and validated using full-scale fire tests. Using the results from fire tests and finite element analyses, a detailed investigation was undertaken into the prediction of axial compression strength and failure times of light gauge steel frame wall studs in standard fires using the available fire design rules based on Australian, American and European standards. The results from both fire tests and finite element analyses were used to investigate the ability of these fire design rules to include the complex effects of non-uniform temperature distributions and their accuracy in predicting the axial compression strength of wall studs and the failure times. Suitable modifications were then proposed to the fire design rules. This article presents the details of this investigation on the fire design rules of light gauge steel frame walls and the results.