Majid Beidaghi

Capacitive energy storage in micro-scale devices: recent advances in design and fabrication of micro-supercapacitors

Miniaturized energy storage is essential for the continuous development and further miniaturization of electronic devices. Electrochemical capacitors (ECs), also called supercapacitors, are energy storage devices with a high power density, fast charge and discharge rates, and long service life. Small-scale supercapacitors, or micro-supercapacitors, can be integrated with microelectronic devices to work as stand-alone power sources or as efficient energy storage units complementing batteries and energy harvesters, leading to wider use of these devices in many industries. In recent years, the research in this field has rapidly advanced and micro-supercapacitors with improved storage capacity and power density have been developed. The important factors affecting the performance of micro-supercapacitors are the intrinsic properties of electrode materials and electrolyte, architectural design of the device and the fabrication methods. This paper reviews the recent advances in fabrication of materials and devices and provides a critical analysis of reported performances of micro-supercapacitors.

Formulation of Ionic‐Liquid Electrolyte To Expand the Voltage Window of Supercapacitors

An effective method to expand the operating potential window (OPW) of electrochemical capacitors based on formulating the ionic-liquid (IL) electrolytes is reported. Using model electrochemical cells based on two identical onion-like carbon (OLC) electrodes and two different IL electrolytes and their mixtures, it was shown that the asymmetric behavior of the electrolyte cation and anion toward the two electrodes limits the OPW of the cell and therefore its energy density. Also, a general solution to this problem is proposed by formulating the IL electrolyte mixtures to balance the capacitance of electrodes in a symmetric supercapacitor.

Development of a Green Supercapacitor Composed Entirely of Environmentally Friendly Materials

Owing to recent power- and energy-density advances, higher efficiencies, and almost unlimited lifetimes, electrical double-layer capacitors (EDLCs, also known as supercapacitors) are now used in a wide range of energy harvesting and storage systems, which include portable power and grid applications. Despite offering key performance advantages, many device components pose significant environmental hazards once disposed. They often contain fluorine, sulfur, and cyanide groups, which are harmful if discarded by using conventional landfill or incineration methods, and they are constructed by using multiple metallic parts, which contribute to a high ash content. We explore designs for a fully operational supercapacitor that incorporates materials completely safe to dispose of and easy to incinerate. The components, which include material alternatives for the current collector, electrolyte, separator, particle binder, and packaging, are all mutually compatible, and most of them exhibit better performance than commonly used materials. We selected a graphite foil as current collector, sodium acetate as electrolyte, an ester as porous membrane based on acetate cellulose, and polymers based on polyvinyl alcohol as environmentally benign solutions for device components. The presented materials all originate from simple and inexpensive source compounds, which decreases the environmental impact of their manufacture and renders them more viable for integration into commercial devices for large-scale stationary and transportation energy storage applications.

In situ environmental transmission electron microscopy study of oxidation of two-dimensional Ti3C2 and formation of carbon-supported TiO2

Two-dimensional Ti3C2, also known as “MXene”, was oxidized in air under two different oxidizing regimes in order to produce carbon-supported TiO2. In situ TEM analysis coupled with Raman spectroscopy revealed the formation of either anatase nanoparticles or planar rutile nanocrystals, which were controlled by the time, temperature and heating rate.

Composite Manganese Oxide Percolating Networks As a Suspension Electrode for an Asymmetric Flow Capacitor

In this study, we examine the use of a percolating network of metal oxide (MnO2) as the active material in a suspension electrode as a way to increase the capacitance and energy density of an electrochemical flow capacitor. Amorphous manganese oxide was synthesized via a low-temperature hydrothermal approach and combined with carbon black to form composite flowable electrodes of different compositions. All suspension electrodes were tested in static configurations and consisted of an active solid material (MnO2 or activated carbon) immersed in aqueous neutral electrolyte (1 M Na2SO4). Increasing concentrations of carbon black led to better rate performance but at the cost of capacitance and viscosity. Furthermore, it was shown that an expanded voltage window of 1.6 V could be achieved when combining a composite MnO2-carbon black (cathode) and an activated carbon suspension (anode) in a charge balanced asymmetric device. The expansion of the voltage window led to a significant increase in the energy density to ∼11 Wh kg(-1) at a power density of ∼50 W kg(-1). These values are ∼3.5 times and ∼2 times better than a symmetric suspension electrode based on activated carbon.

Integration of Carbon Nanotubes to C-MEMS for On-chip Supercapacitors

Carbon nanotubes (CNTs)/carbon microelectromechanical systems (C-MEMS) composites were fabricated as electrode materials for on-chip supercapacitors. By using photolithography and pyrolysis process, 3-D C-MEMS architectures were prepared. The iron catalyst particles were conformally coated on the C-MEMS by electrostatic spray deposition (ESD) and CNTs were synthesized on the surfaces of C-MEMS by catalytic CVD method. The CNT/C-MEMS composites exhibited higher specific capacitance than C-MEMS. Furthermore, the composites with more homogeneous CNTs showed better capacitance. After treatment of oxygen plasma, the specific capacitance of the composite increased due to the contribution of oxygen functional groups.

Three-dimensional graphene nanosheet encrusted carbon micropillar arrays for electrochemical sensing

Integrating graphene onto three-dimensional (3D) microelectrodes is a plausible technique to significantly improve the sensitivity of electrochemical devices. However, the construction of graphene coated 3D microstructures has been a considerable challenge. In this paper, we present a simple methodology using electrostatic spray deposition (ESD) to conformally coat graphene onto 3D carbon micropillars that are fabricated by pyrolyzing finely patterned photoresist. During the ESD, changes in the critical parameters such as substrate temperature, deposition time, and nozzle to substrate distance have shown a significant effect on the morphology of the deposited graphene film. The amperometric response of graphene/carbon micropillar electrode arrays exhibited higher electrochemical activity, improved charge transfer and a linear response towards H(2)O(2) detection between 250 μM and 5.5 mM. The ESD technique, with the flexibility of integrating a wide variety of functional nanomaterials onto complex 3D microstructures, is attractive in the field of electrochemistry and biotechnology.

Platelet-derived growth factor oncoprotein detection using three-dimensional carbon microarrays.

The potential of aptamers as ligand binding molecule has opened new avenues in the development of biosensors for cancer oncoproteins. In this paper, a label-free detection strategy using signaling aptamer/protein binding complex for platelet-derived growth factor (PDGF-BB) oncoprotein detection is reported. The detection mechanism is based on the release of fluorophore (TOTO intercalating dye) from the target binding aptamers stem structure when it captures PDGF. Amino-terminated three-dimensional carbon microarrays fabricated by pyrolyzing patterned photoresist were used as a detection platform. The sensor showed near linear relationship between the relative fluorescence difference and protein concentration even in the sub-nanomolar range with an excellent detection limit of 5pmol. This detection strategy is promising in a wide range of applications in the detection of cancer biomarkers and other proteins.

Two-Dimensional Vanadium Carbide (MXene) as a High-Capacity Cathode Material for Rechargeable Aluminum Batteries

Rechargeable aluminum batteries (Al batteries) can potentially be safer, cheaper, and deliver higher energy densities than those of commercial Li-ion batteries (LIBs). However, due to the very high charge density of Al3+ cations and their strong interactions with the host lattice, very few cathode materials are known to be able to reversibly intercalate these ions. Herein, a rechargeable Al battery based on a two-dimensional (2D) vanadium carbide (V2CTx) MXene cathode is reported. The reversible intercalation of Al3+ cations between the MXene layers is suggested to be the mechanism for charge storage. It was found that the electrochemical performance could be significantly improved by converting multilayered V2CTx particles to few-layer sheets. With specific capacities of more than 300 mAh g-1 at high discharge rates and relatively high discharge potentials, V2CTx MXene electrodes show one of the best performances among the reported cathode materials for Al batteries. This study can lead to foundations for the development of high-capacity and high energy density rechargeable Al batteries by showcasing the potential of a large family of intercalation-type cathode materials based on MXenes.

Recent advances in design and fabrication of on-chip micro-supercapacitors

Recent development in miniaturized electronic devices has increased the demand for power sources that are sufficiently compact and can potentially be integrated on a chip with other electronic components. Miniaturized electrochemical capacitors (EC) or micro-supercapacitors have great potential to complement or replace batteries and electrolytic capacitors in a variety of applications. Recently, we have developed several types of micro-supercapacitors with different structural designs and active materials. Carbon-Microelectromechanical Systems (C-MEMS) with three dimensional (3D) interdigital structures are employed both as electrode material for electric double layer capacitor (EDLC) or as three dimensional (3D) current collectors of pseudo-capacitive materials. More recently, we have also developed microsupercapacitor based on hybrid graphene and carbon nanotube interdigital structures. In this paper, the recent advances in design and fabrication of on-chip micro-supercapacitors are reviewed.