Manos Mavrikakis

Highly Crystalline Multimetallic Nanoframes with Three-Dimensional Electrocatalytic Surfaces

Giving Electrocatalysts an Edge Platinum (Pt) is an excellent catalyst for the oxygen-reduction reaction (ORR) in fuel cells and electrolyzers, but it is too expensive and scarce for widespread deployment, even when dispersed as Pt nanoparticles on carbon electrode supports (Pt/C). Alternatively, Chen et al. (p. 1339, published online 27 February; see the Perspective by Greer) made highly active ORR catalysts by dissolving away the interior of rhombic dodecahedral PtNi3 nanocrystals to leave Pt-rich Pt3Ni edges. These nanoframe catalysts are durable—remaining active after 10,000 rounds of voltage cycling—and are far more active than Pt/C. Highly active electrocatalysts are created by eroding away all but the edges of platinum-nickel nanocrystals. [Also see Perspective by Greer] Control of structure at the atomic level can precisely and effectively tune catalytic properties of materials, enabling enhancement in both activity and durability. We synthesized a highly active and durable class of electrocatalysts by exploiting the structural evolution of platinum-nickel (Pt-Ni) bimetallic nanocrystals. The starting material, crystalline PtNi3 polyhedra, transforms in solution by interior erosion into Pt3Ni nanoframes with surfaces that offer three-dimensional molecular accessibility. The edges of the Pt-rich PtNi3 polyhedra are maintained in the final Pt3Ni nanoframes. Both the interior and exterior catalytic surfaces of this open-framework structure are composed of the nanosegregated Pt-skin structure, which exhibits enhanced oxygen reduction reaction (ORR) activity. The Pt3Ni nanoframe catalysts achieved a factor of 36 enhancement in mass activity and a factor of 22 enhancement in specific activity, respectively, for this reaction (relative to state-of-the-art platinum-carbon catalysts) during prolonged exposure to reaction conditions.

Making gold less noble

Self‐consistent density functional calculations for the adsorption of O and CO on flat and stepped Au(111) surfaces are used to investigate effects which may increase the reactivity of Au. We find that the adsorption energy does not depend on the number of Au layers if there are more than two layers. Steps are found to bind considerably stronger than the (111) terraces, and an expansive strain has the same effect. On this basis we suggest that the unusually large catalytic activity of highly‐dispersed Au particles may in part be due to high step densities on the small particles and/or strain effects due to the mismatch at the Au–support interface.

Platinum-based nanocages with subnanometer-thick walls and well-defined, controllable facets

Etching platinum nanocage catalysts Although platinum is an excellent catalyst for the oxygen reduction reaction that occurs in fuel cells, its scarcity continues to drive efforts to improve its utilization. Zhang et al. made nanocages of platinum by coating palladium nanocrystals with only a few layers of platinum and then etching away the palladium core (see the Perspective by Strasser). Platinum nanocages made using nanoscale octahedra and cubes of palladium displayed different catalytic activity for the oxygen reduction reaction. Science, this issue p. 412; see also p. 379 Nanocage electrocatalysts can increase the utilization of platinum and improve activity by controlling surface structure. [Also see Perspective by Strasser] A cost-effective catalyst should have a high dispersion of the active atoms, together with a controllable surface structure for the optimization of activity, selectivity, or both. We fabricated nanocages by depositing a few atomic layers of platinum (Pt) as conformal shells on palladium (Pd) nanocrystals with well-defined facets and then etching away the Pd templates. Density functional theory calculations suggest that the etching is initiated via a mechanism that involves the formation of vacancies through the removal of Pd atoms incorporated into the outermost layer during the deposition of Pt. With the use of Pd nanoscale cubes and octahedra as templates, we obtained Pt cubic and octahedral nanocages enclosed by {100} and {111} facets, respectively, which exhibited distinctive catalytic activities toward oxygen reduction.

Platinum-Based Nanocages with Subnanometer-Thick Walls and Well-Defined Facets

Etching platinum nanocage catalysts Although platinum is an excellent catalyst for the oxygen reduction reaction that occurs in fuel cells, its scarcity continues to drive efforts to improve its utilization. Zhang et al. made nanocages of platinum by coating palladium nanocrystals with only a few layers of platinum and then etching away the palladium core (see the Perspective by Strasser). Platinum nanocages made using nanoscale octahedra and cubes of palladium displayed different catalytic activity for the oxygen reduction reaction. Science, this issue p. 412; see also p. 379 Nanocage electrocatalysts can increase the utilization of platinum and improve activity by controlling surface structure. [Also see Perspective by Strasser] A cost-effective catalyst should have a high dispersion of the active atoms, together with a controllable surface structure for the optimization of activity, selectivity, or both. We fabricated nanocages by depositing a few atomic layers of platinum (Pt) as conformal shells on palladium (Pd) nanocrystals with well-defined facets and then etching away the Pd templates. Density functional theory calculations suggest that the etching is initiated via a mechanism that involves the formation of vacancies through the removal of Pd atoms incorporated into the outermost layer during the deposition of Pt. With the use of Pd nanoscale cubes and octahedra as templates, we obtained Pt cubic and octahedral nanocages enclosed by {100} and {111} facets, respectively, which exhibited distinctive catalytic activities toward oxygen reduction.

Alkali-Stabilized Pt-OHx Species Catalyze Low-Temperature Water-Gas Shift Reactions

Substituting Salt for Cerium Oxide The water-gas shift reaction converts carbon monoxide and water to hydrogen and carbon dioxide. Catalysts that operate at lower temperatures will be useful in fuel cells. Nanoparticles of platinum adsorbed on reducible oxides, such as ceria, can stabilize catalytically active Ptoxygen species. Zhai et al. (p. 1633) now show that, when alkali atoms are added, atomically dispersed Pt can be an active catalyst for the water-gas shift reaction at ∼100°C, even on simple oxides such as alumina and silica. The formation of hydrogen from carbon monoxide and water is catalyzed by the formation of oxidized platinum atoms. We report that alkali ions (sodium or potassium) added in small amounts activate platinum adsorbed on alumina or silica for the low-temperature water-gas shift (WGS) reaction (H2O + CO → H2 + CO2) used for producing H2. The alkali ion–associated surface OH groups are activated by CO at low temperatures (~100°C) in the presence of atomically dispersed platinum. Both experimental evidence and density functional theory calculations suggest that a partially oxidized Pt-alkali-Ox(OH)y species is the active site for the low-temperature Pt-catalyzed WGS reaction. These findings are useful for the design of highly active and stable WGS catalysts that contain only trace amounts of a precious metal without the need for a reducible oxide support such as ceria.

Oxygenate reaction pathways on transition metal surfaces

Abstract The importance of various oxygenates as fuels and as chemical intermediates and products continues to grow. Alcohols and aldehydes have also been the subjects of numerous surface reactivity studies. We review here the decomposition mechanisms of oxygenates on transition metal surfaces focusing primarily on metals of Groups VIII and IB. Common pathways as well as deviations from these serve to illustrate the patterns of oxygenate reactions. Several major divisions in the preferred pathways can be rationalized in terms of the affinities of metals for making metal–oxygen and metal–hydrogen bonds. Other important factors determining oxygenate reactivities include surface crystallographic structure and the detailed molecular structure of the oxygenate. Differences in product distribution between metals are frequent, even in cases where many of the reaction steps are common, primarily because of the plethora of elementary reaction steps usually involved in oxygenate decomposition on transition metal surfaces. As a result, differences late in the reaction sequence can obscure important similarities in the overall reaction network. Spectroscopic identification of common surface reaction intermediates including alkoxides, acyls, and oxametallacycles, has become increasingly important in revealing the underlying similarities in seemingly diverse oxygenate reaction pathways on transition metal surfaces.

Atomic Layer-by-Layer Deposition of Pt on Pd Nanocubes for Catalysts with Enhanced Activity and Durability toward Oxygen Reduction

An effective strategy for reducing the Pt content while retaining the activity of a Pt-based catalyst is to deposit the Pt atoms as ultrathin skins of only a few atomic layers thick on nanoscale substrates made of another metal. During deposition, however, the Pt atoms often take an island growth mode because of a strong bonding between Pt atoms. Here we report a versatile route to the conformal deposition of Pt as uniform, ultrathin shells on Pd nanocubes in a solution phase. The introduction of the Pt precursor at a relatively slow rate and high temperature allowed the deposited Pt atoms to spread across the entire surface of a Pd nanocube to generate a uniform shell. The thickness of the Pt shell could be controlled from one to six atomic layers by varying the amount of Pt precursor added into the system. Compared to a commercial Pt/C catalyst, the Pd@PtnL (n = 1-6) core-shell nanocubes showed enhancements in specific activity and durability toward the oxygen reduction reaction (ORR). Density functional theory (DFT) calculations on model (100) surfaces suggest that the enhancement in specific activity can be attributed to the weakening of OH binding through ligand and strain effects, which, in turn, increases the rate of OH hydrogenation. A volcano-type relationship between the ORR specific activity and the number of Pt atomic layers was derived, in good agreement with the experimental results. Both theoretical and experimental studies indicate that the ORR specific activity was maximized for the catalysts based on Pd@Pt2-3L nanocubes. Because of the reduction in Pt content used and the enhancement in specific activity, the Pd@Pt1L nanocubes showed a Pt mass activity with almost three-fold enhancement relative to the Pt/C catalyst.

Palladium-platinum core-shell icosahedra with substantially enhanced activity and durability towards oxygen reduction

Conformal deposition of platinum as ultrathin shells on facet-controlled palladium nanocrystals offers a great opportunity to enhance the catalytic performance while reducing its loading. Here we report such a system based on palladium icosahedra. Owing to lateral confinement imposed by twin boundaries and thus vertical relaxation only, the platinum overlayers evolve into a corrugated structure under compressive strain. For the core-shell nanocrystals with an average of 2.7 platinum overlayers, their specific and platinum mass activities towards oxygen reduction are enhanced by eight- and sevenfold, respectively, relative to a commercial catalyst. Density functional theory calculations indicate that the enhancement can be attributed to the weakened binding of hydroxyl to the compressed platinum surface supported on palladium. After 10,000 testing cycles, the mass activity of the core-shell nanocrystals is still four times higher than the commercial catalyst. These results demonstrate an effective approach to the development of electrocatalysts with greatly enhanced activity and durability.

Why Au and Cu Are More Selective Than Pt for Preferential Oxidation of CO at Low Temperature

Self-consistent, periodic density functional theory (DFT) calculations and micro-kinetic modeling are used to compare selectivity for the preferential oxidation of CO (PROX) with respect to H2 based on studies of elementary reaction steps on the (111) facet of Au, Cu and Pt. The first step of H oxidation (OH formation) has a higher activation barrier than the second step (H2O formation) on all three metal surfaces, indicating that OH formation competes with CO oxidation for the removal of trace amounts of CO from a typical reformate gas. The activation energy barrier for CO oxidation is found to be 0.18eV on Au(111), 0.82eV on Cu(111) and 0.96eV on Pt(111), whereas the barrier for OH formation is 0.90, 1.28 and 0.83eV respectively. A micro-kinetic model based on the DFT results shows that trends in the selectivity of these metals at different temperatures is due to (i) differences in the rate constants of the competitive CO and H oxidation reactions, and (ii) differences in the CO and H surface coverages. Our results explain why Au and Cu are more selective PROX catalysts compared to Pt at low temperatures. At higher temperatures, Pt and Cu lose some of their selectivity to CO oxidation, whereas the selectivity on Au decreases substantially primarily because of the significantly weaker CO adsorption.

Catalytically active Au-O(OH)x- species stabilized by alkali ions on zeolites and mesoporous oxides

We report that the addition of alkali ions (sodium or potassium) to gold on KLTL-zeolite and mesoporous MCM-41 silica stabilizes mononuclear gold in Au-O(OH)x-(Na or K) ensembles. This single-site gold species is active for the low-temperature (<200°C) water-gas shift (WGS) reaction. Unexpectedly, gold is thus similar to platinum in creating –O linkages with more than eight alkali ions and establishing an active site on various supports. The intrinsic activity of the single-site gold species is the same on irreducible supports as on reducible ceria, iron oxide, and titania supports, apparently all sharing a common, similarly structured gold active site. This finding paves the way for using earth-abundant supports to disperse and stabilize precious metal atoms with alkali additives for the WGS and potentially other fuel-processing reactions. Alkali atoms help disperse catalytically active gold on high–surface-area alumina and silica supports. Dispersing catalytic gold as widely as possible In order to maximize the activity of precious metals in catalysis, it is important to place the metal on some support with a high surface area (such as a zeolite) and to maintain the metal as small clusters or even atoms to expose as much metal as possible. The latter goal is more readily achieved with oxides of reducible metals such as cerium or titanium than with the aluminum and silicon oxides that make up most zeolites and mesoporous oxides. Yang et al. show that sodium and potassium can stabilize gold along with hydroxyl and oxo groups to create highly active catalysts for the water-gas shift reaction at low temperatures, a reaction that can be useful in applications such as fuel cells. Science, this issue p. 1498