Maria Aparecida Larosa

Cranial reconstruction: 3D biomodel and custom-built implant created using additive manufacturing.

Additive manufacturing (AM) technology from engineering has helped to achieve several advances in the medical field, particularly as far as fabrication of implants is concerned. The use of AM has made it possible to carry out surgical planning and simulation using a three-dimensional physical model which accurately represents the patients anatomy. AM technology enables the production of models and implants directly from a 3D virtual model, facilitating surgical procedures and reducing risks. Furthermore, AM has been used to produce implants designed for individual patients in areas of medicine such as craniomaxillofacial surgery, with optimal size, shape and mechanical properties. This work presents AM technologies which were applied to design and fabricate a biomodel and customized implant for the surgical reconstruction of a large cranial defect. A series of computed tomography data was obtained and software was used to extract the cranial geometry. The protocol presented was used to create an anatomic biomodel of the bone defect for surgical planning and, finally, the design and manufacture of the patient-specific implant.

Surface Finishes for Ti-6Al-4V Alloy Produced by Direct Metal Laser Sintering

The implant’s surface is responsible for direct interaction with the human body. For cases where osseointegration must be favored and the risk of bacteria proliferation is lower, rough surfaces are more suitable, while for implants where the risks are higher, a reduced surface roughness is required. This study aimed to analyze and produce different surface finishes on samples of Ti-6Al-4V alloy produced by additive manufacturing technique of Direct Metal Laser Sintering (DMLS). Surfaces of the samples were analyzed in the as-built condition, after blasting, after chemical etching, after electropolishing and two different combinations of these methods. The surfaces were studied using the technique of scanning electron microscopy, and surface roughness and mass measurements. The lower roughness value was obtained after a combination of blasting and chemical etching. Blasting results in a surface with uniform roughness while chemical etching cleans the surface and reduces its roughness.

Microstructural and Mechanical Characterization of a Custom-Built Implant Manufactured in Titanium Alloy by Direct Metal Laser Sintering

Custom-built implants manufacture has always presented difficulties which result in high cost and complex fabrication, mainly due to patients’ anatomical differences. The solution has been to produce prostheses with different sizes and use the one that best suits each patient. Additive manufacturing technology, incorporated into the medical field in the late 80s, has made it possible to obtain solid biomodels facilitating surgical procedures and reducing risks. Furthermore, this technology has been used to produce implants especially designed for a particular patient, with sizes, shapes, and mechanical properties optimized, for different areas of medicine such as craniomaxillofacial surgery. In this work, the microstructural and mechanical properties of Ti6Al4V samples produced by direct metal laser sintering (DMLS) are studied. The microstructural and mechanical characterizations have been made by optical and scanning electron microscopy, X-ray diffraction, and microhardness and tensile tests. Samples produced by DMLS have a microstructure constituted by hexagonal α′ martensite with acicular morphology. An average microhardness of 370 HV was obtained and the tensile tests showed ultimate strength of 1172 MPa, yield strength of 957 MPa, and elongation at rupture of 11%.

CARACTERIZAÇÃO DE AÇO INOXIDÁVEL AUSTENÍTICO PARA IMPLANTES CIRURGICOS MANUFATURADO POR DMLS.

* Contribuição técnica ao 72o Congresso Anual da ABM – Internacional e ao 17o ENEMET Encontro Nacional de Estudantes de Engenharia Metalúrgica, de Materiais e de Minas, parte integrante da ABM Week, realizada de 02 a 06 de outubro de 2017, São Paulo, SP, Brasil. CARACTERIZAÇÃO DE AÇO INOXIDÁVEL AUSTENÍTICO PARA IMPLANTES CIRURGICOS MANUFATURADO POR DMLS* Edgar Busato Junior Maria Aparecida Larosa André Luiz Jardini Munhoz Cecília Amélia de Carvalho Zavaglia