Marjo Määttänen

Upcycling of waste paper and cardboard to textiles

In continuation of previously reported results, the ionic liquid 1,5-diazabicyclo[4.3.0]non-5-ene-1-ium acetate was also found to be a powerful non-derivatizing solvent for cellulosic waste such as paper and cardboard. The ionic liquid could dissolve all the present bio-polymers (cellulose, hemicellulose, and lignin) in high concentrations, resulting in solutions with visco-elastic properties that were suitable for dry-jet wet fiber spinning. The cellulosic raw materials were refined gradually to identify the influence of residual components on the spinnability of the respective solution. Polymer degradation and losses in the spinning process could be avoided nearly entirely. With the exception of virtually unrefined cardboard, all the samples showed excellent spinnability, resulting in fibers with high tensile strength. Prototype textiles were produced to validate the quality of the fibers and demonstrate the possibility of using residual lignin in cardboard as a natural dye.

Evaluating pulp stiffness from fibre bundles by ultrasound

A non-destructive ultrasonic tester was developed to measure the stiffness of pulp bundles. The mechanical properties of pulp are important when estimating the behaviour of paper under stress. Currently available pulp tests are tedious and alter the fibres structurally and mechanically. The developed tester employs (933 ± 15) kHz tweezer-like ultrasonic transducers and time-of-flight measurement through (9.0 ± 2.5) mm long and (0.8 ± 0.1) mm thick fibre bundles kept at (19.1 ± 0.4) °C and (62 ± 1)% RH. We determined the stiffness of soft wood pulps produced by three kraft pulping modifications: standard kraft pulp, (5.2 ± 0.4) GPa, prehydrolysis kraft pulp, (4.3 ± 0.4) GPa, and alkali extracted prehydrolysis kraft pulp, (3.3 ± 0.4) GPa. Prehydrolysis and alkali extraction processes mainly lowered the hemicellulose content of the pulps, which essentially decreased the fibre-wall stiffness hence impairing the stiffness of the fibre networks. Our results indicate that the method allows ranking of pulps according to their stiffness determined from bundle-like samples taken at an early phase of the papermaking process.