Mark S. Schaberg

The Development of New Membranes for Proton Exchange Membrane Fuel Cells

Recent work at 3M has focused on the development of solvent cast proton exchange membranes (PEMs) for use in PEM fuel cells. These new membranes are a perfluorinated sulfonic acids based on a low molecular weight perfluorinated monomer and they exhibit excellent mechanical properties and chemical stability and high ionic conductivity. The low molecular weight of the monomer allows membranes with equivalent weight as low as 800 g/mole to have good mechanical properties when hydrated. Stabilizing additives in these membranes have been shown to improve the oxidative stability in Fentons tests. Physical property, conductivity and fuel cell tests have been performed. When incorporated into membrane electrode assemblies, these new membranes have provided excellent performance and a greater than 15-fold increase in durability under accelerated fuel cell test conditions, compared with similar commercial PEMs.

Investigation of Humidity Dependent Surface Morphology and Proton Conduction in Multi-Acid Side Chain Membranes by Conductive Probe Atomic Force Microscopy

In this report, we employ phase-contrast tapping mode and conductive probe atomic force microscopy (cp-AFM) as tools to investigate the nanoscale morphology and proton conductance of a 3M perfluoro-imide acid (PFIA) membrane (625 EW) over a large range of relative humidity (3-95% RH). As a point of comparison, we also investigate 3M perfluorosulfonic acid (PFSA) (825 EW) and Nafion 212. With AFM, we assess the membranes water retention and mechanical stability at low RH and high RH, respectively. Cp-AFM allows us to spatially resolve the hydrophilic and electrochemically active domains under a similar set of conditions and observe directly the ties between membrane morphology and proton conductance. From our data, we are able to correlate the improved water retention indicated by the size of the hydrophilic domains with the proton conductance in the PFIA membrane at elevated temperature and compare the result with that observed for the PFSA and Nafion. At high RH conditions, we see evidence of a nearly continuous hydrophilic phase, which indicates a high degree of swelling.