Martin Davy

Evaluation of exhaust gas recirculation techniques on a high-speed direct injection diesel engine using first law analysis:

The effects of different exhaust gas recirculation (EGR) strategies on engine efficiency and the resulting energy flows at two speed/load conditions (1500 r/min/6.8 bar net indicated mean effective pressure (nIMEP) and 1750 r/min/13.5 bar nIMEP) were studied using a first law analysis approach. The EGR strategies tested were as follows: cooled high-pressure exhaust gas recirculation (baseline), the application of exhaust gas recirculation with the swirl flap closed and the use of exhaust gas recirculation under constant λ conditions. The closed swirl flap exhaust gas recirculation strategy reduced brake efficiency under high load conditions and increased heat transfer to the coolant for both load cases. Soot and CO emissions increased at high load, however, with an increase in NOx relative to the baseline case. The constant λ exhaust gas recirculation strategy reduced brake efficiency under low load, as well as the heat flow to the coolant for both load cases. The constant λ exhaust gas recirculation strategy benefited smoke emissions and increased combustion exhaust gas recirculation tolerance, albeit with a penalty in NOx emission.

A New Method for Measuring Fuel Flow in an Individual Injection in Real Time

Knowledge of fuel mass injected in an individual cycle is important for engine performance and modeling. At the moment, such measurements are not possible on engine or in real time. In this article, a new method using Coriolis flow meters (CFMs) and a new, patented, signal processing technique, known as the Prism, are introduced. CFMs are extensively used for flow measurement both in the automotive industry and further afield and, when coupled with the Prism, have the potential to make these challenging high-speed measurements. A rig-based feasibility study was conducted injecting very small quantities of diesel (3 mg) at pressures of up to 1000 bar at simulated engine speeds of up to 4000 rpm. The results show that these small quantities can in principle be measured. The results also reveal a previously unknown behavior of CFMs when measuring very low flow rates at high speed. The study concludes that by combining high-resonant frequency flow tubes with the Prism technology in a new instrument—the fast next-generation Coriolis (fast NGC) flow meter—it will be possible to measure individual injector flow rates on engine in real time.

Effect of Thermocouple Size on the Measurement of Exhaust Gas Temperature in Internal Combustion Engines

Accurate measurement of exhaust gas temperature in internal combustion engines is essential for a wide variety of monitoring and design purposes. Typically these measurements are made with thermocouples, which may vary in size from 0.05 mm (for fast response applications) to a few millimetres. In this work, the exhaust of a single cylinder diesel engine has been instrumented both with a fast-response probe (comprising of a 50.8 μm, 127 μm and a 254 μm thermocouple) and a standard 3 mm sheathed thermocouple in order to assess the performance of these sensors at two speed/load conditions. The experimental results show that the measured time-average exhaust temperature is dependent on the sensor size, with the smaller thermocouples indicating a lower average temperature for both speed/load conditions. Subject to operating conditions, measurement discrepancies of up to ~80 K have been observed between the different thermocouples used. Thermocouple modelling supports the experimental trends and shows that the effect of conduction is inversely proportional to the thermocouple junction size-an effect attributed to changes in the thermal inertia of the device. This conduction error is not typically considered in the literature for exhaust gas temperature measurement. Modelling results also show that radiative heat transfer is small compared to the effect of conduction on the measurements. Finally, a new dynamic response thermocouple compensation method is presented, in order to correct for the dynamic error induced by the thermocouples. This technique recovers the “true” gas temperature with a maximum error of ~1.5-2% in peak temperature depending on speed/load conditions.

The Oxford Cold Driven Shock Tube (CDST) for Fuel Spray and Chemical Kinetics Research

A new reflected shock tube facility, the Cold Driven Shock Tube (CDST), has been designed, built and commissioned at the University of Oxford for investigating IC engine fuel spray physics and chemistry. Fuel spray and chemical kinetics research requires its test gas to be at engine representative pressures and temperatures. A reflected shock tube generates these extreme conditions in the test gas for short durations (order milliseconds) by transiently compressing it through a reflected shock process. The CDST has been designed for a nominal test condition of 6 MPa, 900 K slug of air (300 mm long) for a steady test duration of 3 ms. The facility is capable of studying reacting mixtures at higher pressures (up to 150 bar) than other current facilities, whilst still having comparable size (100 mm diameter) and optical access to interrogate the fuel spray with high speed imaging and laser diagnostics. Future data gathered will support fundamental research for IC engine and fuel technologies leading to even higher thermal efficiency along with a reduction in emissions, and provide high quality, repeatable validation data for advanced model development. This paper describes the scope of the facilitys capabilities, aspects of its design, details of the instrumentation, and the axially mounted single hole diesel injector.

Effects of intake-port throttling on combustion behaviour in diesel low-temperature combustion

This article describes the effects of intake-port throttling on diesel low-temperature combustion at a low and medium load condition. These conditions were known for their characteristically high hydrocarbon emissions predominantly from over-mixed and under-mixed mixture zones, respectively. The investigation was carried out to supplement current findings in the literature with valuable information on the formation of high hydrocarbon emissions with increasing swirl levels generated by intake-port throttling. This was achieved through the use of cycle-resolved high hydrocarbon measurements in addition to cycle averaged emissions and in-cylinder pressure-derived metrics. While there was negligible overall effect at the moderately dilute low-load conditions, increasing swirl has been shown to be beneficial to premixing efficacy under highly dilute conditions with extended ignition delay. This potential advantage was found to be nullified by the swirl-induced confinement of fuel and combustion products to the central region of the cylinder leading to poor late cycle burn rates and increased smoke emissions. High hydrocarbon emissions from the squish and head quench regions were reduced by an increase in swirl ratio.

An optical method for measuring exhaust gas pressure from an internal combustion engine at high speed

Measurement of exhaust gas pressure at high speed in an engine is important for engine efficiency, computational fluid dynamics analysis, and turbocharger matching. Currently used piezoresistive sensors are bulky, require cooling, and have limited lifetimes. A new sensor system uses an interferometric technique to measure pressure by measuring the size of an optical cavity, which varies with pressure due to movement of a diaphragm. This pressure measurement system has been used in gas turbine engines where the temperatures and pressures have no significant transients but has never been applied to an internal combustion engine before, an environment where both temperature and pressure can change rapidly. This sensor has been compared with a piezoresistive sensor representing the current state-of-the-art at three engine operating points corresponding to both light load and full load. The results show that the new sensor can match the measurements from the piezoresistive sensor except when there are fast temperature swings, so the latter part of the pressure during exhaust blowdown is only tracked with an offset. A modified sensor designed to compensate for these temperature effects is also tested. The new sensor has shown significant potential as a compact, durable sensor, which does not require external cooling.