Martin Y. Zhang

Highly conductive and transparent alumina-doped ZnO films processed by direct pulsed laser recrystallization at room temperature

Highly conductive and transparent alumina-doped ZnO (AZO) thin films (250 nm) are deposited at room temperature using pulsed laser deposition (PLD) and direct pulsed laser recrystallization (DPLR). Morphological characterizations show that the AZO films undergo recrystallization and growth during DPLR, which leads to less internal imperfections in AZO films and hence better film conductance. Electrical-optical characterizations show that DPLR results in significant improvement in conductivity, Hall mobility, and transmission from UV to NIR regions. Decrease in carrier concentration density in AZO film is observed. Compared with PLD, DPLR processed AZO films also possess smaller band gap which leads to broader solar spectrum acceptance.

Stability, Antimicrobial Activity, and Cytotoxicity of Poly(amidoamine) Dendrimers on Titanium Substrates

In this article, we present the first report on the antibacterial activity and cytotoxicity of poly(amidoamine) (PAMAM) dendrimers immobilized on three types of titanium-based substrates with and without calcium phosphate coating. We show that the amino-terminated PAMAM dendrimers modified with various percentages (0-60%) of poly(ethylene glycol) (PEG) strongly adsorbed on the titanium-based substrates. The resultant dendrimer films effectively inhibited the colonization of the Gram-negative bacteria Pseudomonas aeruginosa (strain PAO1) and, to a lesser extent, the Gram-positive bacteria Staphylococcus aureus (SA). The antibacterial activity of the films was maintained even after storage of the samples in PBS for up to 30 days. In addition, the dendrimer films had a low cytotoxicity to human bone mesenchymal stem cells (hMSCs) and did not alter the osteoblast gene expression promoted by the calcium phosphate coating.

Laser Engineered Multilayer Coating of Biphasic Calcium Phosphate/Titanium Nanocomposite on Metal Substrates

In this work, laser coating of biphasic calcium phosphate/titanium (BCP/Ti) nanocomposite on Ti-6Al-4 V substrates was developed. A continuous wave neodymium-doped yttrium aluminium garnet (Nd:YAG) laser was used to form a robust multilayer of BCP/Ti nanocomposite starting from hydroxyapatite and titanium nanoparticles. In this process, low power coating is realized because of the strong laser-nanoparticle interaction and good sinterability of nanosized titanium. To guide the optimization of laser processing conditions for the coating process, a multiphysics model coupling electromagnetic module with heat transfer module was developed. This model was validated by laser coating experiments. Important features of the coated samples, including microstructures, chemical compositions, and interfacial bonding strength, were characterized. We found that a multilayer of BCP, consisting of 72% hydroxyapatite (HA) and 28% beta-tricalcium phosphate (β-TCP), and titanium nanocomposite was formed on Ti-6Al-4 V substrates. Significantly, the coating/substrate interfacial bonding strength was found to be two times higher than that of the commercial plasma sprayed coatings. Preliminary cell culture studies showed that the resultant BCP/Ti nanocomposite coating supported the adhesion and proliferation of osteoblast-like UMR-106 cells.

Room temperature deposition of alumina-doped zinc oxide on flexible substrates by direct pulsed laser recrystallization

In this study, a method combining room temperature pulsed laser deposition (PLD) and direct pulsed laser recrystallization (DPLR) is introduced to deposit transparent conductive oxide (TCO) layer on low melting point flexible substrates. Alumina-doped zinc oxide (AZO), as one of the most promising TCO candidates, has now been widely used in solar cells. However, to achieve optimal, electrical, and optical properties of AZO on low melting point, flexible substrate is challenging. DPLR technique is a scalable, economic, and fast process to remove crystal defects and generate recrystallization at room temperature. It features selective processing by only heating up the TCO thin film and preserve the underlying substrate at low temperature. In this study, AZO thin film is pre-deposited by PLD on flexible and rigid substrates. DPLR is then introduced to achieve a uniform TCO layer on these substrates, i.e., commercialized Kapton polyimide film, micron-thick Al-foil, and sold lime glass (SLG). Both finite eleme...

Ultraviolet laser crystallized ZnO:Al films on sapphire with high Hall mobility for simultaneous enhancement of conductivity and transparency

One of the most challenging issues in transparent conductive oxides (TCOs) is to improve their conductivity without compromising transparency. High conductivity in TCO films often comes from a high carrier concentration, which is detrimental to transparency due to free carrier absorption. Here we show that UV laser crystallization (UVLC) of aluminum-doped ZnO (AZO) films prepared by pulsed laser deposition on sapphire results in much higher Hall mobility, allowing relaxation of the constraints of the conductivity/transparency trade-off. X-ray diffraction patterns and morphological characterizations show grain growth and crystallinity enhancement during UVLC, resulting in less film internal imperfections. Optoelectronic measurements show that UVLC dramatically improves the electron mobility, while the carrier concentration decreases which in turn simultaneously increases conductivity and transparency. AZO films under optimized UVLC achieve the highest electron mobility of 79 cm2/V s at a low carrier concen...

Direct Laser Writing of Nanodiamond Films from Graphite under Ambient Conditions

Synthesis of diamond, a multi-functional material, has been a challenge due to very high activation energy for transforming graphite to diamond, and therefore, has been hindering it from being potentially exploited for novel applications. In this study, we explore a new approach, namely confined pulse laser deposition (CPLD), in which nanosecond laser ablation of graphite within a confinement layer simultaneously activates plasma and effectively confine it to create a favorable condition for nanodiamond formation from graphite. It is noteworthy that due to the local high dense confined plasma created by transparent confinement layer, nanodiamond has been formed at laser intensity as low as 3.7 GW/cm2, which corresponds to pressure of 4.4 GPa, much lower than the pressure needed to transform graphite to diamond traditionally. By manipulating the laser conditions, semi-transparent carbon films with good conductivity (several kΩ/Sq) were also obtained by this method. This technique provides a new channel, from confined plasma to solid, to deposit materials that normally need high temperature and high pressure. This technique has several important advantages to allow scalable processing, such as high speed, direct writing without catalyst, selective and flexible processing, low cost without expensive pico/femtosecond laser systems, high temperature/vacuum chambers.

Nanoscale size dependence on pulsed laser sintering of hydroxyapatite/titanium particles on metal implants

Nanoscale size effects on pulsed laser coating of hydroxyapatite/titanium nanoparticles (nanoTi) on metal substrate is discussed in this article. Laser coating method has recently been developed to coat bioceramics material on Ti–6Al–4V substrate. Laser-coated bioceramics implants have several advantages due to the use of nanosized materials: strong interfacial bonding strength, good biocompatibility and potentially longer lifetime cycle. These advantages benefit from intrinsic properties of nanoparticles. Size effects on melting point, heat capacity, thermal, and electrical conductivities have been discussed. Multiphysics model is built to reveal the mechanism of laser coating process. Two submodules are included in the model: electromagnetic module to represent the laser-nanoparticle interactions and heat transfer module to simulate the heat conduction. Both simulation and experimental results showed that nanoTi, functioning as nanoheaters, effectively enhances the laser coating sinterability. For large...

Charge carrier transport and collection enhancement of copper indium diselenide photoactive nanoparticle-ink by laser crystallization

There has been increasing needs for cost-effective and high performance thin film deposition techniques for photovoltaics. Among all deposition techniques, roll-to-roll printing of nanomaterials has been a promising method. However, the printed thin film contains many internal imperfections, which reduce the charge-collection performance. Here, direct pulse laser crystallization (DPLC) of photoactive nanoparticles-inks is studied to meet this challenge. In this study, copper indium selenite (CIS) nanoparticle-inks is applied as an example. Enhanced crystallinity, densified structure in the thin film is resulted after DLPC under optimal conditions. It is found that the decreased film internal imperfections after DPLC results in reducing scattering and multi-trapping effects. Both of them contribute to better charge-collection performance of CIS absorber material by increasing extended state mobility and carrier lifetime, when carrier transport and kinetics are coupled. Charge carrier transport was characterized after DPLC, showing mobility increased by 2 orders of magnitude. Photocurrent under AM1.5 illumination was measured and shown 10 times enhancement of integrated power density after DPLC, which may lead to higher efficiency in photo-electric energy conversion.

Direct pulsed laser crystallization of nanocrystals for absorbent layers in photovoltaics: Multiphysics simulation and experiment

Direct pulsed laser crystallization (DPLC) of nanoparticles of photoactive material—Copper Indium Selenide (nanoCIS) is investigated by multiphysics simulation and experiments. Laser interaction with nanoparticles is fundamentally different from their bulk counterparts. A multiphysics electromagnetic-heat transfer model is built to simulate DPLC of nanoparticles. It is found smaller photoactive nanomaterials (e.g., nanoCIS) require less laser fluence to accomplish the DPLC due to their stronger interactions with incident laser and lower melting point. The simulated optimal laser fluence is validated by experiments observation of ideal microstructure. Selectivity of DPLC process is also confirmed by multiphysics simulation and experiments. The combination effects of pulse numbers and laser intensity to trigger laser ablation are investigated in order to avoid undesired results during multiple laser processing. The number of pulse numbers is inversely proportional to the laser fluence to trigger laser ablation.

Pulsed Laser Coating of Hydroxyapatite/Titanium Nanoparticles on Ti-6Al-4V Substrates: Multiphysics Simulation and Experiments

Pulsed laser coating (PLC) of bioceramics/metal nanomaterials on metal substrates was investigated in this research. It is found that due to the nature of the nanosized particles and pulse laser beam, PLC processed hydroxyapatite (HAp) coatings possess strong coating/substrate interfacial bonding strength, and minimum thermal decomposition. Feasibility analysis of PLC is conducted using both simulation and experiments. In the multiphysics simulation, laser interacting with metal nanoparticles and heat conduction is simulated by coupling the electromagnetic (EM) module and heat transfer (HT) module. In experiments, HAp and titanium nanoparticle mixture are coated on Ti-6Al-4V substrate using nanosecond pulsed Nd:YAG laser with wavelength of 1064 nm. Resulting temperature is measured by calibrated infrared (IR) camera and compared with simulation results. Experimental results agree well with simulation which serves as a guidance to find appropriate processing parameters. It is found that resulting temperature increases with increasing of pulse energy linearly and decreasing of pulse duration following the power law. It is recommended that shorter pulses to be used in PLC due to its better sinterability. Microstructure and chemical characterizations confirmed that HAp was physically and chemically maintained due to pulse laser caused rapid heating and cooling processes.