Maryam Shirmohammadi

Mechanical Behaviours of Pumpkin Peel under Compression Test

Abstract Mechanical damages such as bruising, collision and impact during food processing stages diminish quality and quantity of productions as well as efficiency of operations. Studying mechanical characteristics of food materials will help to enhance current industrial practices. Mechanical properties of fruits and vegetables describe how these materials behave under loading in real industrial operations. Optimizing and designing more efficient equipments require accurate and precise information of tissue behaviours. FE modelling of food industrial processes is an effective method of studying interrelation of variables during mechanical operation. In this study, empirical investigation has been done on mechanical properties of pumpkin peel. The test was a part of FE modelling and simulation of mechanical peeling stage of tough skinned vegetables. The compression test has been conducted on Jap variety of pumpkin. Additionally, stress strain curve, bio-yield and toughness of pumpkin skin have been calculated. The required energy for reaching bio-yield point was 493.75, 507.71 and 451.71 N.mm for 1.25, 10 and 20 mm/min loading speed respectively. Average value of force in bio-yield point for pumpkin peel was 310 N.

Study of tissue damage during mechanical peeling of tough skinned vegetables

Peeling is an essential phase of post harvesting and processing industry; however the undesirable losses and waste rate that occur during peeling stage are always the main concern of food processing sector. There are three methods of peeling fruits and vegetables including mechanical, chemical and thermal, depending on the class and type of fruit. By comparison, the mechanical method is the most preferred; this method keeps edible portions of produce fresh and creates less damage. Obviously reducing material losses and increasing the quality of the process has a direct effect on the whole efficiency of food processing industry which needs more study on technological aspects of this industrial segment. In order to enhance the effectiveness of food industrial practices it is essential to have a clear understanding of material properties and behaviour of tissues under industrial processes. This paper presents the scheme of research that seeks to examine tissue damage of tough skinned vegetables under mechanical peeling process by developing a novel FE model of the process using explicit dynamic finite element analysis approach. In the proposed study a nonlinear model which will be capable of simulating the peeling process specifically, will be developed. It is expected that unavailable information such as cutting force, maximum shearing force, shear strength, tensile strength and rupture stress will be quantified using the new FEA model. The outcomes will be used to optimize and improve the current mechanical peeling methods of this class of vegetables and thereby enhance the overall effectiveness of processing operations. Presented paper aims to review available literature and previous works have been done in this area of research and identify current gap in modelling and simulation of food processes.

Study of Mechanical Deformations on Tough Skinned Vegetables during Mechanical Peeling Process (A Review)

Peeling is an essential phase of post harvesting and processing industry; however undesirable processing losses are unavoidable and always have been the main concern of food processing sector. There are three methods of peeling fruits and vegetables including mechanical, chemical and thermal, depending on the class and type of fruit. By comparison, the mechanical methods are the most preferred; mechanical peeling methods do not create any harmful effects on the tissue and they keep edible portions of produce fresh. The main disadvantage of mechanical peeling is the rate of material loss and deformations. Obviously reducing material losses and increasing the quality of the process has a direct effect on the whole efficiency of food processing industry, this needs more study on technological aspects of these operations. In order to enhance the effectiveness of food industrial practices it is essential to have a clear understanding of material properties and behaviour of tissues under industrial processes. This paper presents the scheme of research that seeks to examine tissue damage of tough skinned vegetables under mechanical peeling process by developing a novel FE model of the process using explicit dynamic finite element analysis approach. A computer model of mechanical peeling process will be developed in this study to stimulate the energy consumption and stress strain interactions of cutter and tissue. The available Finite Element softwares and methods will be applied to establish the model. Improving the knowledge of interactions and involves variables in food operation particularly in peeling process is the main objectives of the proposed study. Understanding of these interrelationships will help researchers and designer of food processing equipments to develop new and more efficient technologies. Presented work intends to review available literature and previous works has been done in this area of research and identify current gap in modelling and simulation of food processes.

Conditioning reduces kernel damage when impact shelling almonds

Abstract Almonds can be classified based on their shell characteristics from soft to hard shell varieties. The majority of Australian and Californian varieties have soft shell properties. Most Spanish almond varieties have hard shells. Although having a hard sealed shell protects the kernel from insect damage it affects their processability. Common commercial almond processing equipment simultaneously compresses and shears the almonds and this creates a high percentage of damaged kernels from the broken shell being forced into the kernel, particularly for hard shell varieties. This paper shows that for the soft shell variety ‘Nonpareil’ and the three hard shell varieties of ‘Marcona’, ‘Tarraco’ and ‘Vyro’ that conditioning by soaking in water and resting before processing improves the recovery of undamaged kernel when shelling using impact. The impacts were applied by feeding the almonds into a rotating impellor and throwing them onto a stationary outer wall. An effective conditioning process resulted in the kernel moisture content increasing from 6% to 14% for hard shell and to 11% for ‘Nonpareil’ varieties. The conditioning process was measured to reduce the amount of scratched, chipped and broken kernel, and hence increased the recovery of undamaged kernel. After shelling, the conditioned kernel needed to be dried back to a 6% moisture content to be suitable for storage. Hence, the industry would be able to increase its recovery of undamaged kernel by changing to an impact shelling process using suitably conditioned almonds.

A constitutive model for mechanical response characterization of pumpkin peel and flesh tissues under tensile and compressive loadings.

Enhancing quality of food products and reducing volume of waste during mechanical operations of food industry requires a comprehensive knowledge of material response under loadings. While research has focused on mechanical response of food material, the volume of waste after harvesting and during processing stages is still considerably high in both developing and developed countries. This research aims to develop and evaluate a constitutive model of mechanical response of tough skinned vegetables under postharvest and processing operations. The model focuses on both tensile and compressive properties of pumpkin flesh and peel tissues where the behaviours of these tissues vary depending on various factors such as rheological response and cellular structure. Both elastic and plastic response of tissue were considered in the modelling process and finite elasticity combined with pseudo elasticity theory was applied to generate the model. The outcomes were then validated using the published results of experimental work on pumpkin flesh and peel under uniaxial tensile and compression. The constitutive coefficients for peel under tensile test was α = 25.66 and β = −18.48 Mpa and for flesh α = −5.29 and β = 5.27 Mpa. under compression the constitutive coefficients were α = 4.74 and β = −1.71 Mpa for peel and α = 0.76 and β = −1.86 Mpa for flesh samples. Constitutive curves predicted the values of force precisely and close to the experimental values. The curves were fit for whole stress versus strain curve as well as a section of curve up to bio yield point. The modelling outputs had presented good agreement with the empirical values and the constructive curves exhibited a very similar pattern to the experimental curves. The presented constitutive model can be applied next to other agricultural materials under loading in future.

Micromechanical properties of almond kernels with various moisture content levels

ABSTRACT Almond fruits are subjected to various mechanical stresses throughout production, from harvest to processing, storage and packaging. Kernel properties play an important role in reducing mechanical damage such as scratches and penetration of shell pieces. Knowledge of kernel properties under various conditions of the fruit can assist in optimising post-harvest and processing lines to minimise kernel damage and thus maximise final kernel quality. Kernel moisture content is one of the main attributes affecting the kernel’s response to mechanical processing. Increasing the kernel moisture content to an optimum level through wetting fruit prior to processing can lead to a reduced percentage of damaged kernel. Water added to the structure of kernels acted as a plasticiser and helped the kernels to absorb the mechanical load instead of fracturing and breaking into pieces. In this study, tests were conducted on almond kernels with different moisture content levels from 5.52 to 14.09g/100g wet basis. Kernels from a Nonpareil variety were tested in dried and wetted conditions. Test results showed that kernels with higher moisture content were able to undergo a larger deformation at a given force value in comparison with dry kernels. Average deformation for dry samples was from 0.12 mm, which increased to an average of 0.25 mm in wetted samples. The effect of skin on the mechanical properties of the kernels (with and without skin) was studied using a mechanical tester. The test results showed a peak force value in samples tested with skin in comparison with the kernels tested without skin.

Finite Element modeling of Mechanical Loading-Pumpkin Peel and flesh

Abstract Finite element (FE) models of uniaxial loading of pumpkin peel and flesh tissues were developed and validated using experimental results. The tensile model was developed for both linear elastic and plastic material models, the compression model was developed only with the plastic material model. The outcomes of force versus time curves obtained from FE models followed similar pattern to the experimental curves; however the curve resulted with linear elastic material properties had a higher difference with the experimental curves. The values of predicted forces were determined and compared with the experimental curve. An error indicator was introduced and computed for each case and compared. Additionally, Root Mean Square Error (RMSE) values were also calculated for each model and compared. The results of modeling were used to develop material model for peel and flesh tissues in FE modeling of mechanical peeling of tough skin vegetables. The results presented in this paper are a part of a study on mechanical properties of agricultural tissues focusing on mechanical peeling methods using mathematical, experimental and computational modeling.

Study of Structural Changes of Pumpkin Tissue before and after Mechanical Loading

The texture of agricultural crops changes during harvesting, post harvesting and processing stages due to different loading processes. There are different source of loading that deform agricultural crop tissues and these include impact, compression, and tension. Scanning Electron Microscope (SEM) method is a common way of analysing cellular changes of materials before and after these loading operations. This paper examines the structural changes of pumpkin peel and flesh tissues under mechanical loading. Compression and indentation tests were performed on peel and flesh samples. Samples structure were then fixed and dehydrated in order to capture the cellular changes under SEM. The results were compared with the images of normal peel and flesh tissues. The findings suggest that normal flesh tissue had bigger size cells, while the cellular arrangement of peel was smaller. Structural damage was clearly observed in tissue structure after compression and indentation. However, the damages that resulted from the flat end indenter was much more severe than that from the spherical end indenter and compression test. An integrated deformed tissue layer was observed in compressed tissue, while the indentation tests shaped a deformed area under the indenter and left the rest of the tissue unharmed. There was an obvious broken layer of cells on the walls of the hole after the flat end indentations, whereas the spherical indenter created a squashed layer all around the hole. Furthermore, the influence of loading was lower on peel samples in comparison with the flesh samples. The experiments have shown that the rate of damage on tissue under constant rate of loading is highly dependent on the shape of equipment. This fact and observed structural changes after loading underline the significance of deigning postharvesting equipments to reduce the rate of damage on agricultural crop tissues.