Masashi Yagi

Manufacturing and installation of the world's longest HTS cable in the Super-ACE project

The 500 m high temperature superconducting cable (HTS cable) is 77 kV 1 kA single-core cable with LN2-impregnated paper insulation. Demonstration and verification test of 500 m HTS cable has been started from March 2004 and many useful results can be obtained in the test for future practical uses. Furukawa Electric has mainly taken charge of designing, manufacturing and installation of the 500 m cable. In the manufacturing process, the cable could be fabricated without Ic degradation in Ag/Bi-2223 tapes. Moreover, various factory tests were carried out for the 500 m cable. The result of tests showed that the cable has sufficiently satisfied the quality requirement. In the installation, the cable was successfully pulled into a cable duct of 170 m long like actual underground cable installations.

Model Cable Tests for a 275 kV 3 kA HTS Power Cable

High-temperature superconducting (HTS) cables are considered the next generation transmission line because they are compact, lightweight, and demonstrate large capacity and low loss compared to conventional cables. In particular, since a coated conductor (YBCO wire) provides high critical current, high magnetic-field property, low AC loss, and low cost, it is expected to make the HTS cable more attractive than other superconducting wire. In Japan, 66/77 kV HTS cables have developed for about 20 years. We started developing 275 kV class HTS cables three years ago based on 66/77 kV HTS cables. The goal is a 275 kV 3 kA cable with a capacity of 1.5 GVA, the same capacity as a typical overhead transmission line, which serves as the backbone of Japanese power networks. The following technical developments will be carried out: high current and low AC loss cable conductors and high voltage insulation and low dielectric loss cables. Regarding high current and low AC loss cable conductors, 3-kA cables have been fabricated, and AC losses have been measured. We found that using thin YBCO wire reduced AC losses in experiments.

Development of 66 kV and 275 kV Class REBCO HTS Power Cables

A Japanese national project called “Materials & Power Applications of Coated Conductors (M-PACC)” started in FY2008. In this project, we are developing a 66 kV/5 kA large-current high-temperature superconducting (HTS) cable and 275 kV/3 kA high-voltage HTS cable, using rare-earth barium copper oxide (REBCO) tapes. These HTS cables are expected to offer a compact cable with a large capacity and low power transmission loss. After the cable design has been studied and elemental technologies for each component of the cable system, such as ac loss reduction, protection against over-current, and high-voltage electrical insulation have been developed, two cable systems will be constructed and verified to meet the required specifications in FY2012. This paper describes the progress and status of these HTS cable developments in the M-PACC project.

Experimental Results of 275-kV 3-kA REBCO HTS Power Cable

A 30-m-long 275-kV 3-kA high-temperature superconducting (HTS) cable had been developed in a national project of the Materials and Power Applications of Coated Conductors project in Japan. The design of the cable was based on the design values obtained from ac loss properties, thermal behavior under short-circuit tests, and electrical properties, such as partial discharge properties, impulse withstand properties, and dielectric properties. Through the development, the material of the cable insulation was determined and designed on the basis of its design stresses and test conditions based on the IEC, JEC (Japan electrical standards), and other HTS demonstrations. This cable was also designed to withstand a short-circuit test of 63 kA for 0.6 s and to have low losses of 0.8 W/m at 3 kA, 275 kV, including ac loss and dielectric loss. Based on these designs, a 50-m cable was manufactured and tested. The short samples obtained from 50 m were confirmed to have the designed characteristics. Furukawa Electric constructed a demonstration system of a 30-m cable with two terminations and a cable joint. The demonstration had started since November 2012 at Shenyang in China. In this demonstration, a 30-day long-term test was conducted and monitored at a current of 3 kA and at a test voltage selected to verify a 30-year operational lifetime. Removal tests revealed the superior reliability of the 275-kV HTS cable system.

Effects of Lateral-Tailoring of Coated Conductor for Ac Loss Reduction of Superconducting Power Transmission Cables

The effects of removing low-Jc edges of coated conductors by a laser for ac loss reduction were studied in two-layer superconducting power transmission cables. By removing the low-Jc edges, narrower coated conductor with more uniform Jc distribution can be obtained. The original 5 mm-wide coated conductors as well as the edge-removed 4 mm-wide and 3 mm-wide coated conductors were assembled spirally around cyrindrical formers in two layers to form a cable. The measured ac losses were compared with the ac losses calculated using a numerical model where the spiral structure is neglected. For ac loss calculations, we used the lateral Jc distribution of the coated conductor measured by the magnetic knife method or those which are assumed based on the losses of the critical current by the edge removal.

Over-Current Characteristics of a 20-m-Long YBCO Model Cable

To achieve large current capacity and mechanical flexibility, high-temperature superconductor (HTS) power transmission cables consist of a number of YBCO coated conductors, which are assembled and wound spirally on a Cu former. In practical applications, superconducting cables might be subjected to short-circuit fault currents that are 10 to 30 times the operating current. Therefore, in order to ensure the stability and feasibility of HTS power cables and protect them from fault currents, it is important to estimate the redistribution of the transport current and electromagnetic coupling among the conductor layer, shield layer, and Cu former. In this study, we carried out experiments on a 20-m-long YBCO model cable, which was composed of two jointed 10-m-long YBCO model cables. Over-current with a peak of 31.8 kArms and a duration of 2.02 s was applied to the model cable. We performed numerical simulations using a newly developed computer program based on the 3D finite element method (FEM) in order to clarify the electromagnetic and thermal behaviors of the YBCO model cable in the presence of an over-current.

Thermal Characteristics of 275 kV/3 kA Class YBCO Power Cable

In Japan, the development of a 275 kV/3 kA class YBa2Cu3O7 (YBCO) power cable was started in 2008. A high-temperature superconducting (HTS) power cable typically consists of a copper former, HTS conductor layers, an electrical insulation layer, HTS shield layers, and copper shield layers. 275 kV/3 kA class YBCO power cables may be subjected to a fault current of 63 kArms for 0.6 s. Therefore, in order to ensure stability and feasibility of superconducting power cables, we need to investigate the thermal characteristics and current distribution in the cable under fault conditions. In this study, we performed numerical simulations on a YBCO model cable under fault conditions by using a computer program we developed on the basis of 3D finite element method (FEM) and electrical circuit model.

Degradation Characteristics of YBCO-Coated Conductors Subjected to Overcurrent Pulse

YBCO tapes are expected to be used in future high temperature superconducting (HTS) applications because of their good J c characteristics at high temperatures and in high applied magnetic fields. In applications to electric power devices such as transmission cables, transformers, and fault current limiters, the HTS conductors will be subjected to short-circuit fault currents that are 10 to 30 times the normal operating current. These overcurrents are greater than the critical current, and degrade or burn-out the HTS conductors. Therefore, it is important to clarify the mechanism of the degradation caused by such overcurrent pulses. We carried out preliminary experiments on damage caused by overcurrent pulse drive, focusing on the temperature limitation without suffering degradation for overcurrent pulse operation. A 10-mm-wide YBCO tape was cut into 2-mm-wide sample tapes by a laser beam, and the sample tapes were soldered on silver-deposited 100-mum-thick copper plates. Overcurrent tests were carried out on these sample tapes and Ic degradation was investigated. In addition the contact interface between YBCO and the Ag layer or buffer layer before and after the overcurrent drives has been investigated in order to clarify the correlation between the degradation and delamination of sample tapes.

Transient Stability Characteristics of a 1-m Single-Layer YBCO Cable

YBCO tapes are expected to be used in future high temperature superconductor (HTS) applications as they have better Jc characteristics at high temperatures and in high magnetic fields. For power applications such as transmission cables, YBCO tapes and a copper former are connected in parallel and they might be subjected to a short-circuit fault current that is 10 to 30 times the normal operating current. Therefore, the over-current behavior, including the hot-spot and the distribution of transport current between the copper-laminated YBCO tapes and the copper former, is very important to examine the stability and feasibility of the cable. This paper describes the experimental results for over-current pulses of a 1-m single-layer cable fabricated with five copper-laminated YBCO tapes and a copper former. Further, we performed numerical simulations by using a newly developed computer program based on the 3D finite element method.

Thermomechanical characteristics of 500-m HTS power cable

A 500-m single-core high temperature superconducting (HTS) cable system has been constructed and tested in Yokosuka area, CRIEPI, by CRIEPI, The Furukawa Electric and Super-GM. In the actual power grid, the HTS cable distance extends sometimes several km. And has to be cooled down from about room temperature to liquid nitrogen temperature. As, the HTS cable is contracted and suffers mechanical stress. In the case of the long distance HTS cable, it remains a major development issue. The HTS cable constructed in this test system has an offset section for absorbing the thermal contraction. In this paper, we describe the validity of that offset section and the thermomechanical characteristics on the cooldown and warm-up test. The offset functioned successfully as designed.