Matteo Pavese

Additive Manufacturing of Al Alloys and Aluminium Matrix Composites (AMCs)

In this chapter a large description of additive manufacturing techniques for obtaining Al alloys and Al matrix composites is given. Results on mechanical properties, roughness and microstructure achievable with such fabrication route on Al alloys are reported

An analysis of carbon nanotube structure wettability before and after oxidation treatment

In this work contact angle measurements have been carried out on different carbon nanotube-based materials. Thin layers of entangled carbon nanotubes have been considered, together with thick mats of vertically aligned carbon nanotubes. Pressed single-walled carbon nanotubes and graphite have also been considered, for comparison. In particular, the properties of the as-grown thick carpets have been compared to those of the oxidized material. Oxidation treatments have been performed either by chemical oxidation with a nitric/sulfuric acid mixture or by applying a bias voltage of 10 V on the material. Tests have been performed using three liquids with differing polarity (water, dimethylsulfoxide and diiodomethane). Very high hydrophobicity was observed for the top surface of the aligned carbon nanotube mats, but after oxidation a dramatic reduction in the contact angle was observed, bringing about a hydrophilic behaviour. Theoretical calculations of the bulk pore distribution of the material have been made to estimate the liquid percolation through the oxidized carpets surface.

Sonochemical preparation of high surface area MgAl2O4 spinel

High surface area MgAl(2)O(4) has been synthesised by a sonochemical method. Two kinds of precursors were used, alkoxides and nitrates/acetates and in both cases nanostructured MgAl(2)O(4) was obtained. The effect of the addition of a surfactant during the sonication, cetyl trimethyl ammonium bromide, was also investigated. In the case of alkoxides precursors the as-made product is a mixture of hydroxides of aluminium and magnesium, while with nitrates/acetates a gel is obtained after sonication, containing the metal hydroxides and ammonium nitrate. Heating at 500 degrees C transforms the as-made products into MgAl(2)O(4) spinel phase. The surface area is up to 267 m(2)/g after treatment at 500 degrees C and 138 m(2)/g at 800 degrees C.

The ExoMet Project: EU/ESA Research on High-Performance Light-Metal Alloys and Nanocomposites

The performance of structural materials is commonly associated with such design parameters as strength and stiffness relative to their density; a recognized means to further enhance the weight-saving potential of low-density materials is thus to improve on their mechanical attributes. The European Community research project ExoMet that started in mid-2012 targets such high-performance aluminum- and magnesium-based materials by exploring novel grain refining and nanoparticle additions in conjunction with melt treatment by means of external fields (electromagnetic, ultrasonic, and mechanical). These external fields are to provide for an effective and efficient dispersion of the additions in the melt and their uniform distribution in the as-cast material. The consortium of 27 companies, universities, and research organizations from eleven countries integrates various scientific and technological disciplines as well as application areas—including automotive, aircraft, and space. This paper gives an overview of the project, including its scope for development and organization. In addition, exemplary results are presented on nanoparticle production and characterization, mixing patterns in metal melts, interface reactions between metal and particles, particle distribution in the as-cast composite materials, and mechanical properties of the as-cast composite materials. The application perspective is considered as well.

Premixed metal fibre burners based on a Pd Catalyst

Abstract As an alternative to previously developed catalytic FeCrAlloy fibre mat burners based on perovskite catalysts, new catalytic burners have been developed based on Pd catalyst on lantana-stabilised Al2O3 and different fibre structures (NIT100A, NIT100S and NIT200S by ACOTECH NV). All development steps are considered, shifting from catalyst preparation (based on combustion synthesis of γ-Al2O3) to the optimisation of lantana and Pd loadings, from the definitions of the best catalyst-deposition conditions (washcoating) to the catalytic burners performances, determined in an ad hoc developed combustion chamber. The results show almost half pollutants emissions and better performance compared to various non-catalytic counterparts, especially as far as CO and NOx emissions are concerned. Some flame instability problems were though registered, especially for one of the catalytic burner mattresses employed, at low specific power inputs and excesses of air (

Pressureless sintering of ZrB2–SiC composite laminates using boron and carbon as sintering aids

Abstract A processing method common to composite ceramics with very different ZrB2/SiC ratios was developed in order to exploit ZrB2–SiC laminates comprising alternate layers with different compositions for thermal protection systems of re-entry vehicles. Ceramic laminates were made using SiC, ZrB2 and composites with a SiC/ZrB2 ratio ranging from 100 vol.-%SiC to 100 vol.-%ZrB2. The preparation was performed by tape casting of a slurry, layer stacking, debinding and pressureless sintering. Boron and carbon proved to be suitable sintering aids for SiC laminates as well as for composite laminates containing SiC. In the case of composites with a ZrB2 matrix, the second phase of SiC acted as a sintering aid. This process obtains very similar densification for specimens with very different compositions (ranging from 100%SiC to 80ZrB2–20SiC). The stiffness of ZrB2–SiC laminates increased with the ZrB2 content increase, while the bending strength was not affected by the ZrB2/SiC ratio.

An Investigation on the Sinterability and the Compaction Behavior of Aluminum/Graphene Nanoplatelets (GNPs) Prepared by Powder Metallurgy

In the present study, the densification response of Al matrix reinforced with different weight percentages (0, 0.5, 1.0, 1.5 and 2.0 wt.%) of graphene nanoplatelets (GNPs) was studied. These composites were produced by a wet method followed by a conventional powder metallurgy. The Raman spectrum of graphene indicates that preparation of the composites through the wet mixing method did not affect the disordering and defect density in the GNPs structure. The nanocomposite powder mixture was consolidated via a cold uniaxial compaction. The samples were sintered at different temperatures (540, 580 and 620 °C) under nitrogen flow so as to assess the sinterability of the nanocomposites. X-ray diffraction (XRD) has been carried out to check the possible reaction between GNPs and aluminum. According to the XRD patterns, it seems that Al4C3 did not form during the fabrication process. The relative density, compressibility, sinterability and Vickers hardness of the nanocomposites were also evaluated. The effects of GNPs on the consolidation behavior of the matrix were studied using the Heckel, Panelli and Ambrosio Filho, and Ge equations. The outcomes show that at early stage of consolidation the rearrangement of particles is dominant, while by increasing the compaction pressure, due to the load partitioning effect of GNPs, the densification rate of the powder mixture decreases. Moreover, the fabricated nanocomposites exhibited high Vickers hardness of 67 HV5, which is approximately 50% higher than monolithic aluminum. The effect of graphene addition on the thermal conductivity of Al/GNPs nanocomposites was evaluated by means of thermal diffusivity measurement, and the results showed that the higher thermal conductivity can be only achieved at lower graphene content.

Effect of dc glow discharge plasma treatment on PET/TiO2 thin film surfaces for enhancement of bioactivity

In this paper, the surfaces of PET/TiO(2) thin film were modified by DC glow discharge plasma as a function of discharge potentials for improving the bioactivity. The hydrophilicity of the plasma-treated PET/TiO(2) film was measured by contact angle measurement and the surface energy was estimated by using Fowkes method. The structural and chemical composition of the plasma-treated PET/TiO(2) was analysed by X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). Immersion in a simulated body solution (SBF) solution was used to evaluate the bioactivity of the plasma-treated PET/TiO(2) samples in vitro. It was found that the plasma treatment modified the surfaces both in chemical composition and crystallinity which makes surface of the PET/TiO(2) to become more hydrophilic compared with untreated one. Analytical and microstructural investigations of SBF results, showed considerable higher rates of apatite formation on the plasma-treated PET/TiO(2) compared to the untreated films.

Laser beam welding of dissimilar aluminium alloys of 2000 and 7000 series: effect of post-welding thermal treatments on T joint strength

Abstract Two experimental aluminium alloys (belonging to 2000 and 7000 series respectively) were welded using the laser beam welding (LBW) technique and an Al–Si alloy as filler. Different combinations of pre- and post-welding thermal treatments were proposed. The change of strength during aging treatments was investigated by microhardness measurements carried out on the weld and on the regions of the alloys not affected by the LBW process. The microstructure of the welded specimens was studied by scanning electron microscopy and energy dispersive X-ray spectroscopy. The strength of the joints after different thermal treatments was checked by T pull tests. Different thermal treatments resulted in different final strengths of the joint.

Reactivity and Microstructure of Al2O3-Reinforced Magnesium-Matrix Composites

Performances of metal matrix composites (MMCs) rely strongly on the distribution of particles within the metal matrix but also on the chemical reaction which may occur at the liquid-solid interfaces. This paper presents the chemical reaction between aluminum based particles Al2O3 and Al2O3-AlOOH with magnesium alloys matrixes AZ91 and EL21, respectively, and studies the microstructure of these reinforced composites. Different methods such as transmission electron microscopy (TEM), differential scanning calorimetry (DSC), and XRD were used to highlight these chemical reactions and to identify products. Results demonstrate the formation of MgO particles within the matrix for both composites and also the dissolution of aluminum in the eutectic region in the case of EL21.