Matthew J. Darr

Biomass storage: an update on industrial solutions for baled biomass feedstocks

Storage of raw biomass feedstocks is a critical component in a viable biofuels supply chain. This article focuses on the current knowledge and existing challenges to establishing a sufficient biomass storage infrastructure to meet the long-term needs of the biofuels industry. Effects of storage on feedstock stability and biomass quality, with regards to dry-matter loss and self-heating characteristics of stored biomass, have been thoroughly discussed. Features, suitability and costs of different commercial-scale biomass storage infrastructures for open, tarped, permanent structure and anaerobic storage systems are discussed in detail. Additionally, discussions include supply-chain characteristics, including feedstock handling, bale density and quality, and identification and traceability of feedstock, which impact storage and transportation interaction.

A Prototype Acid Spray Scrubber for Absorbing Ammonia Emissions from Exhaust Fans of Animal Buildings

Mitigation of ammonia (NH3) emissions from animal production buildings has been a challenge because of the large volume of low NH3 concentration laden air being released. Among emission mitigation technologies for concentrated animal feeding operations, acid spray scrubbers have the greatest potential for adaptation to the existing large animal facilities because of their lower fan airflow reduction, ability to simultaneously remove particulate and gaseous pollutants, and viability for zero or less waste generation by recycling effluents as liquid fertilizer. A multi-stage wet scrubber prototype that can be operated with a maximum of three stages was developed and optimized for reducing NH3 emissions using simulated conditions typically encountered at an animal building exhaust. The parameters optimized for a single-stage wet scrubber include nozzle type, nozzle operating pressure, sulfuric acid concentration, spray coverage, and air retention time. The optimized single-stage wet scrubber settings can remove emissions from 60% ±1% at 5 ppmv inlet NH3 concentration (IAC) to 27% ±2% at 100 ppmv IAC at a normal exhaust superficial air velocity (SAV) of 6.6 m s -1 . A high concentration of droplets inside the contact chamber increased the rate of inter-collision between droplets, which led to high droplet coagulation and decreased surface area for gas-liquid contact. These phenomena were prevented by operating the nozzles in the higher stages co-current to the airflow and by using fewer nozzles in higher stage. The two-stage and three-stage wet scrubbers were therefore optimized by determining the least number of nozzles in each stage that provided the most effective NH3 removal. The optimized two-stage scrubber could remove NH3 emissions from 60% ±0% at 5 ppmv IAC and 35% ±1% at 100 ppmv IAC. The optimized three-stage scrubber could remove emissions from 63% ±3% at 5 ppmv IAC and 36% ±3% at 100 ppmv IAC. Airflow retention time was found to significantly affect NH3 absorption. Reducing the superficial air velocity to 3.3 m s -1 from 6.6 m s -1 , which increased the air retention time from 0.2 s to 0.4 s, improved NH3 removal efficiencies to 98% ±3% at 5 ppmv IAC and 46% ±2% at 100 ppmv IAC for the single-stage scrubber. Similarly, the performance of the two-stage scrubber at a SAV of 3.3 m s -1 improved to 77% ±0% at 20 ppmv IAC and 57% ±1% at 100 ppm IAC. Lastly, the performance of the three-stage scrubber at a SAV of 3.3 m s -1 improved to 70% ±1% at 30 ppmv IAC and 64% ±1% at 100 ppmv IAC. It was observed that the three-stage wet scrubber did not increase the overall wet scrubber performance, as predicted theoretically. Further studies are needed so that the application of these scrubber designs becomes feasible for treating air emissions from animal buildings. The wet scrubber caused an additional backpressure of 27.5 Pa, resulting in about 8% airflow reduction for a fan operating at 12.5 Pa.

Air Quality Monitoring and On-Site Computer System for Livestock and Poultry Environment Studies

This article reviews the development of agricultural air quality (AAQ) research on livestock and poultry environments, summarizes various measurement and control devices and the requirements of data acquisition and control (DAC) for comprehensive AAQ studies, and introduces a new system to meet DAC and other requirements. The first experimental AAQ study was reported in 1953. Remarkable progress has been achieved in this research field during the past decades. Studies on livestock and poultry environment expanded from indoor air quality to include pollutant emissions and the subsequent health, environmental, and ecological impacts beyond the farm boundaries. The pollutants of interest included gases, particulate matter (PM), odor, volatile organic compounds (VOC), endotoxins, and microorganisms. During this period the research projects, scales, and boundaries continued to expand significantly. Studies ranged from surveys and short-term measurements to national and international collaborative projects. While much research is still conducted in laboratories and experimental facilities, a growing number of investigations have been carried out in commercial livestock and poultry farms. The development of analytical instruments and computer technologies has facilitated significant changes in the methodologies used in this field. The quantity of data obtained in a single project during AAQ research has increased exponentially, from several gas concentration samples to 2.4 billion data points. The number of measurement variables has also increased from a few to more than 300 at a single monitoring site. A variety of instruments and sensors have been used for on-line, real-time, continuous, and year-round measurements to determine baseline pollutant emissions and test mitigation technologies. New measurement strategies have been developed for multi-point sampling. These advancements in AAQ research have necessitated up-to-date systems to not only acquire data and control sampling locations, but also monitor experimental operation, communicate with researchers, and process post-acquisition signals and post-measurement data. An on-site computer system (OSCS), consisting of DAC hardware, a personal computer, and on-site AAQ research software, is needed to meet these requirements. While various AAQ studies involved similar objectives, implementation of OSCS was often quite variable among projects. Individually developed OSCSs were usually project-specific, and their development was expensive and time-consuming. A new OSCS, with custom-developed software AirDAC, written in LabVIEW, was developed with novel and user-friendly features for wide ranging AAQ research projects. It reduced system development and operational cost, increased measurement reliability and work efficiency, and enhanced quality assurance and quality control in AAQ studies.

Physicochemical properties of bio-oil and biochar produced by fast pyrolysis of stored single-pass corn stover and cobs.

Short harvest window of corn (Zea mays) stover necessitates its storage before utilization; however, there is not enough work towards exploring the fast pyrolysis behavior of stored biomass. This study investigated the yields and the physicochemical properties (proximate and ultimate analyses, higher heating values and acidity) of the fast pyrolysis products obtained from single-pass stover and cobs stored either inside a metal building or anaerobically within plastic wraps. Biomass samples were pyrolyzed in a 183 cm long and 2.1cm inner diameter free-fall fast pyrolysis reactor. Yields of bio-oil, biochar and non-condensable gases from different biomass samples were in the ranges of 45-55, 25-37 and 11-17 wt.%, respectively, with the highest bio-oil yield from the ensiled single-pass stover. Bio-oils generated from ensiled single-pass cobs and ensiled single-pass stover were, respectively, the most and the least acidic with the modified acid numbers of 95.0 and 65.2 mg g(-1), respectively.

Real-Time Pressure and Flow Dynamics Due to Boom Section and Individual Nozzle Control on Agricultural Sprayers

Most modern spray controllers when coupled with a differential global positioning system (DGPS) receiver can provide automatic section or swath (boom section or nozzle) control capabilities that minimize overlap and application into undesirable areas. This technology can improve application accuracy of pesticides and fertilizers, thereby reducing the number of inputs while promoting environmental stewardship. However, dynamic system response for sprayer boom operation, which includes cycling or using auto-swath technology, has not been investigated. Therefore, a study was conducted to develop a methodology and subsequently perform experiments to evaluate tip pressure and system flow variations on a typical agricultural sprayer equipped with a controller that provided both boom section and nozzle control. To quantify flow dynamics during boom section or nozzle control, a testing protocol was established that included three simulation patterns under both flow compensation and no-compensation modes achieved via the spray controller. Overall system flow rate and nozzle tip pressure at ten boom locations were recorded and analyzed to quantify pressure and flow variations. Results indicated that the test methodology generated sufficient data to analyze nozzle tip pressure and system flow rate changes. The tip pressure for the compensated section control tests varied between 6.7% and 20.0%, which equated to an increase of 3.7% to 10.6% in tip flow rate. The pressure stabilization time when turning boom sections and nozzles off approached 25.2 s but only approached 15.6 s when turning them back on for the flow compensation tests. Although extended periods were required for the tip pressure to stabilize, the system flow rate typically stabilized in less than 7 s. The tip flow rate was consistently higher (up to 10.6%) than the target flow rate, indicating that system flow did not truly represent tip flow during section control. The no-compensation tests exhibited tip pressure increases up to 35.7% during boom and nozzle control, which equated to an 18.2% increase in tip flow. Therefore, flow compensation over no-compensation had better control of tip flow rate. A consistent difference existed in dynamic pressure response between boom section and nozzle control. Increased tip pressure and delayed pressure stabilization times indicated that application variability can occur when manually turning sections on and off or implementing auto-swath technology, but further testing is needed to better understand the effect on application accuracy of agricultural sprayers.

CONTROLLER AREA NETWORK BASED DISTRIBUTED CONTROL FOR AUTONOMOUS VEHICLES

The goal of this project was to evaluate the potential of a controller area network (CAN bus) to be used as the communication network for a distributed control system on an autonomous agricultural vehicle. The prototype system utilized microcontroller-driven nodes to act as control points along a CAN bus. Messages were transferred to the steering, transmission, and hitch control nodes via a task computer. The task computer utilized global positioning system data to generate appropriate control commands. Laboratory and field testing demonstrated that each of the control nodes could function simultaneously over the CAN bus. Results showed that the task computer adequately applied a feedback control model to the system and achieved guidance accuracy levels well within the desired range. Testing also demonstrated the systems ability to complete normal field operations, such as headland turning and implement control. ver the past several years, technology has contin- ued to play an increasing role in agriculture. The industry has recently seen the advent and develop- ment of many types of automated vehicles ranging from planters to sprayers to harvesters. These vehicles have all sustained different levels of automation. Some were capa- ble of fully autonomous field operations, while others were developed for specific control operations such as autosteer- ing (Reid et al., 2000). Commercialization of these technolo- gies has come at a substantial cost to the farmer. Autosteer systems range in cost from

Rate Response Assessment from Various Granular VRT Applicators

10,000 to

A Wireless Data Acquisition System for Monitoring Temperature Variations in Swine Barns

50,000 depending on their accuracy and functionality. The largest component of the system price is the level of global positioning system (GPS) accuracy desired. There has also been a recent increase in the number of electronic components on agricultural equipment. During normal field situations, operators must interact with spray rate controllers, variable rate controllers, and implement system controllers, as well as controls for normal vehicle operation. Attempts have been made to create a standard communication link within all agricultural equipment but have thus far failed within the U.S. The most common

Effect of Torrefaction Process Parameters on Biomass Feedstock Upgrading

Variable-rate technology (VRT) adds complexity to application equipment, thereby confounding the assessment of applicator performance. The intent of this investigation was to assess the rate response of various VRT granular applicators: two spinner spreaders (A and B), and two pneumatic applicators (C and D). Variable-rate (VR) tests were conducted to quantify the rate response characteristics (delay and transition times) for the applicators. A sigmoidal function was used to model the rate response for five of the six tests. Applicator A exhibited a linear response during decreasing rate changes. Results indicated that only applicator B demonstrated consistent delay and transition times, enabling the use of a single “look-ahead” time for rate response time correction. Contouring of prescription maps increased the transition times for applicator D by enlarging the adjustment area between management zones. Rate changes were quicker for the two newer VR control systems, signifying advancement in hydraulic control valve technology. This research illustrates the need for standard testing protocols for VRT systems to help guide VRT software developers, equipment manufacturers, and end users.

Torrefaction of Cellulosic Biomass Upgrading—Energy and Cost Model

Increasing interest in monitoring the spatial variation of temperature at the animal level in swine finishing barns has led to the development of a new wireless data acquisition system. Previous studies used individual commercial data loggers placed in a protective container, then lowered into the animal pens. These traditional systems required significant effort to download each logger individually and to post-process the data into a time-synchronized file with all measurement points. The newly developed wireless system allows all measurement points to be simultaneously collected and logged to a single external data file. The specific project objectives include (1) develop a wireless sensor node capable of meeting the data transfer and sensor interface requirements of a swine finishing barn and (2) evaluate the performance of the wireless node through experimental testing. Each wireless node is preset with a specific ID which is logged with the sensor data to provide a definite indicator for the data’s source location within the barn. The individual nodes use a high accuracy thermistor for temperature sensing and are capable of transmitting one additional analog signal and eight digital signals to the data logger. The digital inputs were commonly used to collect fan activity data for ventilation monitoring. The additional analog channel can be used for other environmental sensing or for monitoring static pressure. When powered from a single 3.6 volt, 1200 mAhr battery, the wireless nodes have a usable life of 3.5 years when transmitting at a 5-minute sampling interval. This system was successfully developed and implemented for a 4-year study of swine finishing barns.