Matthias Bönisch

Thermal stability and phase transformations of martensitic Ti-Nb alloys.

Abstract Aiming at understanding the governing microstructural phenomena during heat treatments of Ni-free Ti-based shape memory materials for biomedical applications, a series of Ti–Nb alloys with Nb concentrations up to 29 wt% was produced by cold-crucible casting, followed by homogenization treatment and water quenching. Despite the large amount of literature available concerning the thermal stability and ageing behavior of Ti–Nb alloys, only few studies were performed dealing with the isochronal transformation behavior of initially martensitic Ti–Nb alloys. In this work, the formation of martensites (α′ and α″) and their stability under different thermal processing conditions were investigated by a combination of x-ray diffraction, differential scanning calorimetry, dilatometry and electron microscopy. The effect of Nb additions on the structural competition in correlation with stable and metastable phase diagrams was also studied. Alloys with 24 wt% Nb or less undergo a transformation sequence on heating from room temperature to 1155 K. In alloys containing >24 wt% Nb α″ martensitically reverts back to β0, which is highly unstable against chemical demixing by formation of isothermal ωiso. During slow cooling from the single phase β domain α precipitates and only very limited amounts of α″ martensite form.

Composition optimization of low modulus and high-strength TiNb-based alloys for biomedical applications

The effect of chemical composition on microstructure and tensile properties of a series of low modulus Ti-Nb-Cu-Ni-Al alloys was studied. These alloys consist of primary micrometer-sized β-Ti dendrites surrounded by intermetallic phases. The morphology of the intermetallic phases is strongly affected by composition. Due to the composite microstructure, the alloys exhibit a low Youngs modulus (77-84GPa) together with a high yield strength of about 1000MPa as well as moderate tensile ductility. The results demonstrate that complete substitution of Al by Ti reduces the Youngs modulus by 5%. Increasing Nb content at the expense of Ti causes a significant improvement of tensile ductility.

Elastic softening of β-type Ti–Nb alloys by indium (In) additions

Recent developments showed that β-type Ti-Nb alloys are good candidates for hard tissue replacement and repair. However, their elastic moduli are still to be further reduced to match Young׳s modulus values of human bone, in order to avoid stress shielding. In the present study, the effect of indium (In) additions on the structural characteristics and elastic modulus of Ti-40 Nb was investigated by experimental and theoretical (ab initio) methods. Several β-type (Ti-40 Nb)-xIn alloys (with x ≤ 5.2 wt%) were produced by cold-crucible casting and subsequent heat treatments (solid solutioning in the β-field followed by water quenching). All studied alloys completely retain the β-phase in the quenched condition. Room temperature mechanical tests revealed ultimate compressive strengths exceeding 770 MPa, large plastic strains (>20%) and a remarkable strain hardening. The addition of up to 5.2 wt% indium leads to a noticeable decrease of the elastic modulus from 69 GPa to 49 GPa, which is closer to that of cortical bone (<30 GPa). Youngs modulus is closely related to the bcc lattice stability and bonding characteristics. The presence of In atoms softens the parent bcc crystal lattice, as reflected by a lower elastic modulus and reduced yield strength. Ab initio and XRD data agree that upon In substitution the bcc unit cell volume increases almost linearly. The bonding characteristics of In were studied in detail, focusing on the energies that appeared from the EDOSs significant for possible hybridizations. It came out that minor In additions introduce low energy states with s character that present antibonding features with the Ti first neighboring atoms as well as with the Ti-Nb second neighboring atoms thus weakening the chemical bonds and leading to elastic softening. These results could be of use in the design of low rigidity β-type Ti-alloys with non-toxic additions, suitable for orthopedic applications.

Production of Porous β-Type Ti-40Nb Alloy for Biomedical Applications: Comparison of Selective Laser Melting and Hot Pressing

We used selective laser melting (SLM) and hot pressing of mechanically-alloyed β-type Ti–40Nb powder to fabricate macroporous bulk specimens (solid cylinders). The total porosity, compressive strength, and compressive elastic modulus of the SLM-fabricated material were determined as 17% ± 1%, 968 ± 8 MPa, and 33 ± 2 GPa, respectively. The alloy’s elastic modulus is comparable to that of healthy cancellous bone. The comparable results for the hot-pressed material were 3% ± 2%, 1400 ± 19 MPa, and 77 ± 3 GPa. This difference in mechanical properties results from different porosity and phase composition of the two alloys. Both SLM-fabricated and hot-pressed cylinders demonstrated good in vitro biocompatibility. The presented results suggest that the SLM-fabricated alloy may be preferable to the hot-pressed alloy for biomedical applications, such as the manufacture of load-bearing metallic components for total joint replacements.

Factors influencing the elastic moduli, reversible strains and hysteresis loops in martensitic Ti-Nb alloys

While the current research focus in the search for biocompatible low-modulus alloys is set on β-type Ti-based materials, the potential of fully martensitic Ti-based alloys remains largely unexplored. In this work, the influence of composition and pre-straining on the elastic properties of martensitic binary Ti-Nb alloys was studied. Additionally, the phase formation was compared in the as-cast versus the quenched state. The elastic moduli and hardness of the studied martensitic alloys are at a minimum of 16wt.% Nb and peak between 23.5 and 28.5wt.% Nb. The uniaxial deformation behavior of the alloys used is characterized by the absence of distinct yield points. Monotonic and cyclic (hysteretic) loading-unloading experiments were used to study the influence of Nb-content and pre-straining on the elastic moduli. Such experiments were also utilized to assess the recoverable elastic and anelastic deformations as well as hysteretic energy losses. Particular attention has been paid to the separation of non-linear elastic from anelastic strains, which govern the stress and strain limits to which a material can be loaded without deforming it plastically. It is shown that slight pre-straining of martensitic Ti-Nb alloys can lead to considerable reductions in their elastic moduli as well as increases in their total reversible strains.

Stabilization of Lattice Defects in HPT-Deformed Palladium Hydride

Recent investigations on palladium hydride (Pd-H) showed, for the first time, evidence of formation of vacancy-hydrogen (Vac-H) clusters during Severe Plastic Deformation (SPD) effected by High Pressure Torsion (HPT). Vacancy concentrations produced in Pd-H by this method are extraordinarily high. DSC-scans show that the thermal stability range of vacancies is extended by about 150K due to trapping of hydrogen leading to the formation of vacancy-hydrogen clusters. Recent experiments give evidence that the mobility of the H atoms and/or the vacancies is conditional for the formation of Vac-H clusters during HPT. Results furthermore indicate defect stabilization by hydrogen trapping not only for vacancy-type defects but also for dislocations and grain boundaries.

The analysis of severely deformed pure Fe structure aided by X-ray diffraction profile

Pure Fe was severely deformed by a combination of shaped cold rolling and cold drawing. X-ray diffraction profiles analysis was applied in accordance with the Williamson-Hall (WH) and modified Williamson-Hall (MWH) methods to identify crystallite sizes of the deformed specimens. It was found that some differences exist between the results of WH and MWH procedures using the hkl dependent Young’s modulus or considering the average dislocation contrast factor. The latter method is more accurate and enables the determination of the character of dislocations in plastically deformed Fe. It was shown that by increasing deformation strain, the screw dislocations dominated. The enhancement of hardness occurs in the deformed Fe due to grain refinement, dislocation accumulation and deformation-induced vacancies.