Mengmeng Yu

Suspended Emulsion Copolymerization of Acrylonitrile with Methyl Acrylate: Effects of Reaction Parameters on the Polymerization

Acrylonitrile/methyl acrylate copolymers were synthesized by suspended emulsion polymerization with water as dispersed phase and monomers as continuous phase, potassium peroxydisulphate (KPS) as initiator, Span-80 as emulsifier, and poly(vinyl alcohol) (PVA) as suspending agent. Effects of reaction parameters such as water/monomer mass ratio, concentration of initiator, polymerization temperature and agitation rate on polymerization conversion and the particle size distribution of acrylonitrile/methyl acrylate copolymers were studied. It was found that polymerization conversion increased with an increase of water/monomer mass ratio, concentration of initiator and polymerization temperature, while the agitation rate had no significant effect on the polymerization conversion. Particle size distribution became narrower with an increase of water/monomer mass ratio and agitation rate. Under the same initiator concentration and polymerization temperature, particle size distribution became wider along with polymerization time. The differential scanning calorimetry (DSC) results indicated that the peak temperature of the copolymers decreased with increasing MA content.

Kinetics of suspended emulsion copolymerization of acrylonitrile with itaconic acid

Abstract Acrylonitrile(AN) was successfully used to copolymerize with itaconic acid (IA) by suspension emulsion polymerization at 70 ˚C under N2 atmosphere for the first time. Porous AN/IA copolymers were prepared by using potassium peroxydisulphate (KPS) as initiator, poly(vinyl alcohol) (PVA) as dispersant and Span60 as emulsifier. Kinetics of suspension emulsion copolymerization of AN with IA were studied. Effects of various mass ratios of water/monomer, initiator concentrations, emulsifier concentrations and dispersant concentrations on AN/IA copolymerization rate and changes of particle size and size distribution with the extension of polymerization time were investigated. It was found that the copolymerization rate increased with water/monomer mass ratio and KPS concentration. Span60 concentration and PVA concentration had no obvious effect on the polymerization rate. Finally, a suspension emulsion polymerization mechanism for AN and IA was proposed.