Mengqin Shen

Waste Heat Recovery from Multiple Heat Sources in a HD Truck Diesel Engine Using a Rankine Cycle - A Theoretical Evaluation

Few previous publications investigate the possibility of combining multiple waste heat sources in a combustion engine waste heat recovery system. A waste heat recovery system for a HD truck diesel engine is evaluated for utilizing multiple heat sources found in a conventional HD diesel engine. In this type of engine more than 50% of heat energy goes futile. The majority of the heat energy is lost through engine exhaust and cooling devices such as EGRC (Exhaust gas recirculation cooler), CAC (Charge air cooler) and engine cooling. In this paper, the potential of usable heat recuperation from these devices using thermodynamic analysis was studied, and also an effort is made to recuperate most of the available heat energy that would otherwise be lost. A well-known way of recuperating this heat energy is by employing a Rankine cycle circuit with these devices as heat sources (single loop or dual loop), and thus this study is focused on using a Rankine cycle for the heat recovery system. Furthermore, this paper investigates the possibilities and challenges involved in coupling these different sources in a single Rankine cycle and the selection of suitable working fluid for this Rankine cycle. The study shows that with recuperation from these multiple sources it is possible to recover 5-10% of the otherwise wasted heat energy, which results in ~5% power increase. REFPROP was used for studying fluid properties, and the commercial software IPSEpro is used to build and simulate the Rankine cycle. (Less)

Exhaust PM Emissions Analysis of Alcohol Fueled Heavy-Duty Engine Utilizing PPC

The focus has recently been directed towards the engine out soot from Diesel engines. Running an engine in PPC (Partially Premixed Combustion) mode has a proven tendency of reducing these emissions significantly. In addition to combustion strategy, several studies have suggested that using alcohol fuels aid in reducing soot emissions to ultra-low levels. This study analyzes and compares the characteristics of PM emissions from naphtha gasoline PPC, ethanol PPC, methanol PPC and methanol diffusion combustion in terms of soot mass concentration, number concentration and particle size distribution in a single cylinder Scania D13 engine, while varying the intake O2. Intake temperature and injection pressure sweeps were also conducted. The fuels emitting the highest mass concentration of particles (Micro Soot Sensor) were gasoline and methanol followed by ethanol. The two alcohols tested emitted nucleation mode particles only, whereas gasoline emitted accumulation mode particles as well. Regarding soot mass concentration measurements; methanol never exceeded 1.6 mg/m3 while when operating on gasoline this value never descended below 1.6 mg/m3. From this result it can be concluded that the main contributor to PM mass emissions is mainly increasing CMD (Count Mean Diameter) in the accumulation mode size range, but can in diffusion combustion also be caused by a high amount of nucleation mode particles. A probable cause of higher particle number emissions, when running the engine on methanol compared to ethanol, is the corrosiveness of the fuel itself. Except for the ultra-low PM mass emitted from alcohol combustion, it is also possible to alter the EGR concentration with a higher level of freedom without having to consider the NOX - soot tradeoff.

Evolution of In-Cylinder Diesel Engine Soot and Emission Characteristics Investigated with Online Aerosol Mass Spectrometry

To design diesel engines with low environmental impact, it is important to link health and climate-relevant soot (black carbon) emission characteristics to specific combustion conditions. The in-cylinder evolution of soot properties over the combustion cycle and as a function of exhaust gas recirculation (EGR) was investigated in a modern heavy-duty diesel engine. A novel combination of a fast gas-sampling valve and a soot particle aerosol mass spectrometer (SP-AMS) enabled online measurements of the in-cylinder soot chemistry. The results show that EGR reduced the soot formation rate. However, the late cycle soot oxidation rate (soot removal) was reduced even more, and the net effect was increased soot emissions. EGR resulted in an accumulation of polycyclic aromatic hydrocarbons (PAHs) during combustion, and led to increased PAH emissions. We show that mass spectral and optical signatures of the in-cylinder soot and associated low volatility organics change dramatically from the soot formation dominated phase to the soot oxidation dominated phase. These signatures include a class of fullerene carbon clusters that we hypothesize represent less graphitized, C5-containing fullerenic (high tortuosity or curved) soot nanostructures arising from decreased combustion temperatures and increased premixing of air and fuel with EGR. Altered soot properties are of key importance when designing emission control strategies such as diesel particulate filters and when introducing novel biofuels.

Influence of Injection Timing on Exhaust Particulate Matter Emissions of Gasoline in HCCI and PPC

In order to reduce nitrogen oxides (NOx) and soot emissions while maintaining high thermal efficiency, more advanced combustion concepts have been developed over the years, such as Homogeneous Charge Compression Ignition (HCCI) and Partially Premixed Combustion (PPC), as possible combustion processes in commercial engines. Compared to HCCI, PPC has advantages of lower unburned hydrocarbon (UHC) and carbon monoxide (CO) emissions; however, due to increased fuel stratifications, soot emissions can be a challenge when adding Exhaust-Gas Recirculation (EGR) gas. The current work presents particle size distribution measurements performed from HCCI-like combustion with very early (120 CAD BTDC) to PPC combustion with late injection timing (11 CAD BTDC) at two intake oxygen rates, 21% and 15% respectively. Particle size distributions were measured using a differential mobility spectrometer DMS500. Additionally, to get knowledge of the effect of injection timing on particle size distributions in PPC mode, measurements were performed in injection timing sweeps at engine speeds 800 rpm and 1600 rpm. Results show that, without EGR, throughout the injection timing from very early to late injection, a unimodal particle size distribution dominated by nucleation mode particles can be observed. Adding EGR, similar unimodal particle size distributions are obtained for early injection timings whereas bimodal size distributions appear for late injection timings when injecting goes into the bowl. The corresponding accumulation mode particle number rapidly increases and results in a high engine-out soot output. In PPC mode with high fuel stratification, a similar trend is found at engine speeds 800 rpm and 1600 rpm during injection timing sweeps. Retarding injection is generally found to reduce particle numbers in nucleation mode and increase numbers in accumulation mode, which leads to a higher soot mass output despite of a reduction in total particle numbers. It can be concluded that charge stratification and fuel impingement influence particle size distributions during injection timing variations. (Less)