Michaël Alexandre

Vapor barrier properties of polycaprolactone montmorillonite nanocomposites: effect of clay dispersion

Different compositions of poly(e-caprolactone) (PCL) and (organo-modified) montmorillonite were prepared by melt blending or catalyzed ring opening polymerization of e-caprolactone. Microphase composites were obtained by direct melt blending of PCL and sodium montmorillonite (MMT-Na+). Exfoliated nanocomposites were obtained by in situ ring opening polymerization of e-caprolactone with an organo-modified montmorillonite (MMT-(OH)2) by using dibutyltin dimethoxide as an initiator/catalyst. Intercalated nanocomposites were formed either by melt blending with organo-modified montmorillonite or in situ polymerization within sodium montmorillonite. The barrier properties were studied for water vapor and dichloromethane as an organic solvent. The sorption (S) and the zero concentration diffusion coefficient (D0) were evaluated for both vapors. The water sorption increases with increasing the MMT content, particularly for the microcomposites containing the unmodified MMT-Na+. The thermodynamic diffusion parameters, D0, were compared to the value of the parent PCL: both microcomposites and intercalated nanocomposites show diffusion parameters very near to PCL. At variance exfoliated nanocomposites show much lower values, even for small montmorillonite content. In the case of the organic vapor, the value of sorption at low relative pressure is mainly dominated by the amorphous fraction present in the samples, not showing any preferential adsorption on the inorganic component. At high relative pressure the isotherms showed an exponential increase of sorption, due to plasticization of the polyester matrix. The D0 parameters were also compared to those of the unfilled PCL; in this case, both the exfoliated and the intercalated samples showed lower values, due to a more tortuous path for the penetrant molecules.

Polyethylene-layered silicate nanocomposites prepared by the polymerization-filling technique: synthesis and mechanical properties

Polyethylene-layered silicate nanocomposites were prepared by the in situ intercalative polymerization of ethylene by the so-called polymerization-filling technique and analyzed by transmission electron microscopy (TEM), X-ray diffraction analysis (XRD), differential scanning calorimetry, dynamic mechanical analysis and tensile testing. Non-modified montmorillonite and hectorite were first treated by trimethylaluminum-depleted methylaluminoxane before being contacted by a Ti-based constrained geometry catalyst. The nanocomposite was formed by addition and polymerization of ethylene. In the absence of a chain transfer agent, ultra high molecular weight polyethylene was produced. The tensile properties of these nanocomposites were poor and essentially independent of the nature and content of the silicate. Upon hydrogen addition, the molecular weight of the polyethylene was decreased with parallel improvement of the tensile and shear moduli, in relation to the filler content. The exfoliation of the layered silicates was confirmed by XRD analysis and TEM observation. The mechanical kneading of the molten nanocomposites resulted in the partial collapse of the exfoliated structure driven by the thermodynamic stability of the layered filler.

Polymer/layered silicate nanocomposites by combined intercalative polymerization and melt intercalation: a masterbatch process

Abstract Poly(e-caprolactone) (PCL) and poly(vinyl chloride) (PVC) layered silicate nanocomposites were prepared by combination of intercalative polymerization and melt intercalation. In a first step, high clay content PCL nanocomposites were prepared by in situ polymerization of e-caprolactone intercalated between selected organo-modified silicate layers. The polymerization was catalyzed with dibutyltin dimethoxide in the presence of montmorillonites, the surface of which were previously exchanged with (functionalized) long alkyl chains ammonium cations. Then, these highly filled PCL nanocomposites were added as masterbatches in commercial PCL and PVC by melt blending. The intercalation of PCL chains within the silicate layers by in situ polymerization proved to be very efficient, leading to the formation of intercalated and/or exfoliated structures depending on the organo-clay. These masterbatches were readily dispersed into the molten PCL and PVC matrices yielding intercalated/exfoliated layered silicate nanocomposites which could not be obtained by melt blending the matrix directly with the same organo-modified clays. The formation of nanocomposites was assessed both by X-ray diffraction and transmission electronic microscopy. Interestingly, this so-called ‘masterbatch’ two-step process allowed for preparing PCL nanocomposites even with non-modified natural clay, i.e. sodium montmorillonite, which showed a material stiffness much higher than the corresponding microcomposites recovered by direct melt intercalation. The thermal stability of PCL nanocomposites as a function of clay content was investigated by thermogravimetry (TGA).

Thermoreversibly crosslinked poly(ε-caprolactone) as recyclable shape-memory polymer network

A new concept to build shape memory polymers (SMP) combining outstanding fixity and recovery ratios (both above 99% after only one training cycle) typical of chemically crosslinked SMPs with reprocessability restricted to physically crosslinked SMPs is demonstrated by covalently bonding, through thermoreversible Diels-Alder (DA) adducts, star-shaped poly(ε-caprolactones) (PCL) end-functionalized by furan and maleimide moieties. A PCL network is easily prepared by melt-blending complementary end-functional star polymers in retro DA regime, then by curing at lower temperature to favour the DA cycloaddition. Such covalent network can be reprocessed when heated again at the retro DA temperature. The resulting SMP shows still excellent shape memory properties attesting for its good recyclability.

Straightforward synthesis of conductive graphene/polymer nanocomposites from graphite oxide

The reduction of graphite oxide (GO) in the presence of reactive poly(methyl methacrylate) (PMMA), under mild biphasic conditions, directly affords graphene grafted with PMMA. The resulting nanocomposite shows excellent electrical conductivities resulting from the optimal dispersion and exfoliation of graphene in the polymer matrix.

Functionalization of carbon nanotubes by atomic nitrogen formed in a microwave plasma Ar + N2 and subsequent poly(ε-caprolactone) grafting

Multi-walled carbon nanotubes (MWNTs) are placed under atomic nitrogen flow formed through an Ar + N2 microwave plasma in order to functionalize covalently their side walls with nitrogen-containing groups. The MWNT surface analyzed by X-ray photoelectron spectroscopy shows the presence of amides, oximes and mainly amine and nitrile functions grafted in this way. In order to highlight the actual location of the amine functions grafted on MWNTs, they were considered as initiation species in ring-opening polymerization of e-caprolactone using triethylaluminium as activator. The so-generated poly(e-caprolactone) chains remain grafted on the MWNTs via amide bonds and form polyester islets along the nanotubes surface. TEM images of these MWNT surfaces grafted with poly(e-caprolactone) show a good amino-sidewall distribution. This work demonstrates the side-wall amino-functionalization of carbon nanotubes readily achieved by microwave plasma with the possibility to reach within a short time period very high contents in nitrogen-based functions (∼10 at.%).

Use of metallocenes in the polymerization‐filling technique with production of polyolefin‐based composites

In an updated version of the polymerization-filling technique, the surface of particulate fillers has been activated by metallocenes. Homogeneously filled polyolefins have accordingly been produced by the in situ copolymerization of ethylene and α-olefins, e.g., 1-octene and 1,9-decadiene. Different fillers have been successfully used, including inorganic particles with either an acidic surface (kaolin, glass beads, silica) or a basic surface (magnesium hydroxide, wollastonite), graphite and nickel particles. Hydrogen has proved to be efficient in reducing the molecular weight of the produced polymers.

Supported coordination polymerization: a unique way to potent polyolefin carbon nanotube nanocomposites

Homogeneous surface coating of long carbon nanotubes is achieved by in situ polymerization of ethylene as catalyzed directly from the nanotube surface-treated by a highly active metallocene-based complex and allows for the break-up of the native nanotube bundles leading, upon further melt blending with HDPE, to high-performance polyolefinic nanocomposites.

Metallocene Catalyzed Polymerization of Ethylene in the Presence of Graphite, 1. Synthesis and Characterization of the Composites

Polyethylene/graphite composite have been prepared by two different methods. In a first approach, the ethylene polymerization has been catalyzed by metallocene in the presence of neat graphite particles (NGC composite). A second series of composites (TGC) has been prepared by the polymerization-filling technique, which requires that the mettallocene/methylamoxane catalyst is fixed onto the graphite surface prior to the ethylene polymerization. The two series of composite exhibit significantly different morphology and thermal propreties. The filler distribution is very heterogeneous in the NGC series. The morphology changes from an intimate mixture of PE and filler filler particles at low graphite content to graphite covered by patches of PE at high filler loading. The graphite distribution is mich more homogeneous in the TGC samples, and the morphology consists of particles covered by a layer of PE in the whole composition range. Differences in the thermal properties are discussed in relation to the morphology.

Effect of Filler Content and Size on Transport Properties of Water Vapor in PLA/Calcium Sulfate Composites

Starting from calcium sulfate (gypsum) as fermentation byproduct of lactic acid production process, high-performance composites have been produced by melt-blending polylactide (PLA) and beta-anhydrite II (AII) filler, i.e., calcium sulfate hemihydrate previously dried at 500 degrees C. Characterized by attractive properties due to good filler dispersion throughout the polyester matrix and favorable interactions between components, these composites are interesting for potential use as biodegradable rigid packaging. The effect of filler content and mean particle diameter on the barrier properties such as sorption and diffusion to water vapor has been examined and compared to unfilled PLA. Even without additional treatments, the presence of the filler introduced constraints on molecular mobility in the permeable phase of amorphous PLA and the amount of solvent absorbed appears lower in the highly filled composites. Surprisingly, for PLA-30% AII compositions, by addition of filler characterized by high mean particle diameter (e.g., 43 microm) the thermodynamic diffusion parameter, D(0), decreased up to 2 orders of magnitude. The dimension of filler particles and their percentage in the continuous polymeric phase seem to be the most important parameters that determine the barrier properties of the PLA-AII composites to water vapor.