Michael E. Imhof

Scan chain clustering for test power reduction

An effective technique to save power during scan based test is to switch off unused scan chains. The results obtained with this method strongly depend on the mapping of scan flip-flops into scan chains, which determines how many chains can be deactivated per pattern. In this paper, a new method to cluster flip-flops into scan chains is presented, which minimizes the power consumption during test. It is not dependent on a test set and can improve the performance of any test power reduction technique consequently. The approach does not specify any ordering inside the chains and fits seamlessly to any standard tool for scan chain integration. The application of known test power reduction techniques to the optimized scan chain configurations shows significant improvements for large industrial circuits.

Scan test planning for power reduction

Many STUMPS architectures found in current chip designs allow disabling of individual scan chains for debug and diagnosis. In a recent paper it has been shown that this feature can be used for reducing the power consumption during test. Here, we present an efficient algorithm for the automated generation of a test plan that keeps fault coverage as well as test time, while significantly reducing the amount of wasted energy. A fault isolation table, which is usually used for diagnosis and debug, is employed to accurately determine scan chains that can be disabled. The algorithm was successfully applied to large industrial circuits and identifies a very large amount of excess pattern shift activity.

Module diversification: Fault tolerance and aging mitigation for runtime reconfigurable architectures

Runtime reconfigurable architectures based on Field-Programmable Gate Arrays (FPGAs) are attractive for realizing complex applications. However, being manufactured in latest semiconductor process technologies, FPGAs are increasingly prone to aging effects, which reduce the reliability of such systems and must be tackled by aging mitigation and application of fault tolerance techniques. This paper presents module diversification, a novel design method that creates different configurations for runtime reconfigurable modules. Our method provides fault tolerance by creating the minimal number of configurations such that for any faulty Configurable Logic Block (CLB) there is at least one configuration that does not use that CLB. Additionally, we determine the fraction of time that each configuration should be used to balance the stress and to mitigate the aging process in FPGA-based runtime reconfigurable systems. The generated configurations significantly improve reliability by fault-tolerance and aging mitigation.

Test Strategies for Reliable Runtime Reconfigurable Architectures

Field-programmable gate array (FPGA)-based reconfigurable systems allow the online adaptation to dynamically changing runtime requirements. The reliability of FPGAs, being manufactured in latest technologies, is threatened by soft errors, as well as aging effects and latent defects. To ensure reliable reconfiguration, it is mandatory to guarantee the correct operation of the reconfigurable fabric. This can be achieved by periodic or on-demand online testing. This paper presents a reliable system architecture for runtime-reconfigurable systems, which integrates two nonconcurrent online test strategies: preconfiguration online tests (PRET) and postconfiguration online tests (PORT). The PRET checks that the reconfigurable hardware is free of faults by periodic or on-demand tests. The PORT has two objectives: It tests reconfigured hardware units after reconfiguration to check that the configuration process completed correctly and it validates the expected functionality. During operation, PORT is used to periodically check the reconfigured hardware units for malfunctions in the programmable logic. Altogether, this paper presents PRET, PORT, and the system integration of such test schemes into a runtime-reconfigurable system, including the resource management and test scheduling. Experimental results show that the integration of online testing in reconfigurable systems incurs only minimum impact on performance while delivering high fault coverage and low test latency.

Transparent structural online test for reconfigurable systems

FPGA-based reconfigurable systems allow the online adaptation to dynamically changing runtime requirements. However, the reliability of modern FPGAs is threatened by latent defects and aging effects. Hence, it is mandatory to ensure the reliable operation of the FPGAs reconfigurable fabric. This can be achieved by periodic or on-demand online testing. In this paper, a system-integrated, transparent structural online test method for runtime reconfigurable systems is proposed. The required tests are scheduled like functional workloads, and thorough optimizations of the test overhead reduce the performance impact. The proposed scheme has been implemented on a reconfigurable system. The results demonstrate that thorough testing of the reconfigurable fabric can be achieved at negligible performance impact on the application.

Efficient Simulation of Structural Faults for the Reliability Evaluation at System-Level

In recent technology nodes, reliability is considered a part of the standard design ¿ow at all levels of embedded system design. While techniques that use only low-level models at gate- and register transfer-level offer high accuracy, they are too inefficient to consider the overall application of the embedded system. Multi-level models with high abstraction are essential to efficiently evaluate the impact of physical defects on the system. This paper provides a methodology that leverages state-of-the-art techniques for efficient fault simulation of structural faults together with transaction-level modeling. This way it is possible to accurately evaluate the impact of the faults on the entire hardware/software system. A case study of a system consisting of hardware and software for image compression and data encryption is presented and the method is compared to a standard gate/RT mixed-level approach.

Test Set Stripping Limiting the Maximum Number of Specified Bits

This paper presents a technique that limits the maximum number of specified bits of any pattern in a given test set. The outlined method uses algorithms similar to ATPG, but exploits the information in the test set to quickly find test patterns with the desired properties. The resulting test sets show a significant reduction in the maximum number of specified bits in the test patterns. Furthermore, for commercial ATPG test sets even the overall number of specified bits is reduced substantially.

A pseudo-dynamic comparator for error detection in fault tolerant architectures

Although CMOS technology scaling offers many advantages, it suffers from robustness problem caused by hard, soft and timing errors. The robustness of future CMOS technology nodes must be improved and the use of fault tolerant architectures is probably the most viable solution. In this context, Duplication/Comparison scheme is widely used for error detection. Traditionally, this scheme uses a static comparator structure that detects hard error. However, it is not effective for soft and timing errors detection due to the possible masking of glitches by the comparator itself. To solve this problem, we propose a pseudo-dynamic comparator architecture that combines a dynamic CMOS transition detector and a static comparator. Experimental results show that the proposed comparator detects not only hard errors but also small glitches related to soft and timing errors. Moreover, its dynamic characteristics allow reducing the power consumption while keeping an equivalent silicon area compared to a static comparator. This study is the first step towards a full fault tolerant approach targeting robustness improvement of CMOS logic circuits.

Efficient multi-level fault simulation of HW/SW systems for structural faults

In recent technology nodes, reliability is increasingly considered a part of the standard design flow to be taken into account at all levels of embedded systems design. While traditional fault simulation techniques based on low-level models at gate- and register transfer-level offer high accuracy, they are too inefficient to properly cope with the complexity of modern embedded systems. Moreover, they do not allow for early exploration of design alternatives when a detailed model of the whole system is not yet available, which is highly required to increase the efficiency and quality of the design flow. Multi-level models that combine the simulation efficiency of high abstraction models with the accuracy of low-level models are therefore essential to efficiently evaluate the impact of physical defects on the system. This paper proposes a methodology to efficiently implement concurrent multi-level fault simulation across gate- and transaction-level models in an integrated simulation environment. It leverages state-of-the-art techniques for efficient fault simulation of structural faults together with transaction-level modeling. This combination of different models allows to accurately evaluate the impact of faults on the entire hardware/software system while keeping the computational effort low. Moreover, since only selected portions of the system require low-level models, early exploration of different design alternatives is efficiently supported. Experimental results obtained from three case studies are presented to demonstrate the high accuracy of the proposed method when compared with a standard gate/RT mixed-level approach and the strong improvement of simulation time which is reduced by four orders of magnitude in average.

Integrating Scan Design and Soft Error Correction in Low-Power Applications

Error correcting coding is the dominant technique to achieve acceptable soft-error rates in memory arrays. In many modern circuits, the number of memory elements in the random logic is in the order of the number of SRAM cells on chips only a few years ago. Often latches are clock gated and have to retain their states during longer periods. Moreover, miniaturization has led to elevated susceptibility of the memory elements and further increases the need for protection. This paper presents a fault-tolerant register latch organization that is able to detect single-bit errors while it is clock gated. With active clock, single and multiple errors are detected. The registers can be efficiently integrated similar to the scan design flow, and error detecting or locating information can be collected at module level. The resulting structure can be efficiently reused for offline and general online testing.