Michael Matthias

Using Numerical Models to Complement Experimental Setups by Means of Active Control of Mobility

The behavior of a component observed after implementation might differ from the characteristic that was determined in laboratory before. These deviations are often caused by discrepancies in the boundary conditions between the field and laboratory environment. Active control of mobility allows replicating the boundary conditions as well as the dynamic behavior of adjoining subsystems within the test facility by means of active systems. Numerical models are used in order to simulate the behavior of the missing subsystems experimentally. Within this contribution two realizations from different fields of engineering are presented.

The Fraunhofer MAVO FASPAS for smart system design

The Fraunhofer Gesellschaft is the largest organization for applied research in Europe, having a staff of some 12,700, predominantly qualified scientists and engineers, with an annual research budget of over one billion euros. One of its current internal Market-oriented strategic preliminary research (MaVo) projects is FASPAS (Function Consolidated Adaptive Structures Combining Piezo and Software Technologies for Autonomous Systems) which aims to promote adaptive structure technology for commercial exploitation within the current main research fields of the participating FhIs, namely automotive and machine tools engineering. Under the project management of the Fraunhofer-Institute Structural Durability and System Reliability LBF the six Fraunhofer Institutes LBF, IWU, IKTS, ISC, AiS and IIS bring together their competences ranging from material sciences to system reliability, in order to clarify unanswered questions. The predominant goal is to develop and validate methods and tools to establish a closed, modular development chain for the design and realization of such active structures which shall be useful in its width and depth, i.e. for specific R&D achievements such as the actuator development (depth) as well as the complete system design and realization (width). FASPAS focuses on the development of systems and on the following scientific topics: 1) on design and manufacturing technology for piezo components as integrable actuator/sensor semi-finished modules, 2) on development and transducer module integration of miniaturized electronics for charge generating sensor systems, 3) on the development of methods to analyze system reliability of active structures, 4) on the development of autonomous software structures for flexible, low cost electronics hardware for bulk production and 5) on the construction and validation of the complete, cost-effective development chain of function consolidated structures through application oriented demonstration structures. The research work will be oriented towards active vibration control for existing components on the basis of highly integrated, both, more or less established and highly innovative piezoelectric actuator and sensor systems in compact, cost-effective and robust design combined with advanced controllers. Within the presentation the project work will be shown using the example of one demonstration structure which is a robust interface, here for being integrated within an automotive spring strut system. The interface is designed as a modular, scalable subsystem. Being such, it can be used for similar scenarios in different technology areas e.g. for active mounting of vibration-inducing aggregates. The interface design allows for controlling uniaxial vibrations (z-direction) as well as tilting (normal to the uniaxial effect) and wobbling (rotating around the z-axis).