Michael Meller

Hydraulic artificial muscles

This article presents hydraulic artificial muscles as a viable alternative to pneumatic artificial muscles. Despite the actuation mechanism being similar to its pneumatic counterpart, hydraulic artificial muscles have not been widely studied. Hydraulic artificial muscles offer all the same advantages of pneumatic artificial muscles, such as compliance, light weight, low maintenance, and low cost, when compared to traditional fluidic cylinder actuators. Muscle characterization in isometric and isobaric conditions are discussed and compared to pneumatic artificial muscles. A quasi-static model incorporating the effect of mesh angle, friction, and muscle volume change throughout actuation is presented. This article also discusses the use of hydraulic artificial muscles for low-pressure hydraulic mesoscale robotic leg.

Reconsidering the McKibben muscle: Energetics, operating fluid, and bladder material

In spite of extensive modeling and characterization efforts, little is known about the energetics of McKibben muscle actuators. This article experimentally investigates the effectiveness of traditional McKibben muscles at converting fluid energy delivered to the actuator to mechanical output work over full actuation cycles. Once these efficiency metrics are established, a comparison of the efficiencies of traditional pneumatic fluidic artificial muscles and hydraulic fluidic artificial muscles is presented. Two new hydraulic oil compatible bladder materials are tested—an elastomeric Viton bladder and an inelastic low-density polyethylene bladder. The performance of these muscle variants is compared by measuring blocked force and free contraction as a function of pressure, hysteresis, and energy efficiencies. The measurement of fluid volume delivered to the fluidic artificial muscles over their actuation ranges is shown to be useful for evaluating the accuracy of existing cylindrical volume models. Models of the energy conversion efficiency are developed and compared to the experimental data. The results show that using an inelastic bladder significantly improves the efficiency, force capacity, and contraction range of McKibben muscles; however, it also increases the actuator’s hysteretic behavior. Powering the muscles hydraulically and operating at higher pressures improves the efficiency as well.

Variable recruitment fluidic artificial muscles: modeling and experiments

We investigate taking advantage of the lightweight, compliant nature of fluidic artificial muscles to create variable recruitment actuators in the form of artificial muscle bundles. Several actuator elements at different diameter scales are packaged to act as a single actuator device. The actuator elements of the bundle can be connected to the fluidic control circuit so that different groups of actuator elements, much like individual muscle fibers, can be activated independently depending on the required force output and motion. This novel actuation concept allows us to save energy by effectively impedance matching the active size of the actuators on the fly based on the instantaneous required load. This design also allows a single bundled actuator to operate in substantially different force regimes, which could be valuable for robots that need to perform a wide variety of tasks and interact safely with humans. This paper proposes, models and analyzes the actuation efficiency of this actuator concept. The analysis shows that variable recruitment operation can create an actuator that reduces throttling valve losses to operate more efficiently over a broader range of its force–strain operating space. We also present preliminary results of the design, fabrication and experimental characterization of three such bioinspired variable recruitment actuator prototypes.

Improving actuation efficiency through variable recruitment hydraulic McKibben muscles: modeling, orderly recruitment control, and experiments

Hydraulic control systems have become increasingly popular as the means of actuation for human-scale legged robots and assistive devices. One of the biggest limitations to these systems is their run time untethered from a power source. One way to increase endurance is by improving actuation efficiency. We investigate reducing servovalve throttling losses by using a selective recruitment artificial muscle bundle comprised of three motor units. Each motor unit is made up of a pair of hydraulic McKibben muscles connected to one servovalve. The pressure and recruitment state of the artificial muscle bundle can be adjusted to match the load in an efficient manner, much like the firing rate and total number of recruited motor units is adjusted in skeletal muscle. A volume-based effective initial braid angle is used in the model of each recruitment level. This semi-empirical model is utilized to predict the efficiency gains of the proposed variable recruitment actuation scheme versus a throttling-only approach. A real-time orderly recruitment controller with pressure-based thresholds is developed. This controller is used to experimentally validate the model-predicted efficiency gains of recruitment on a robot arm. The results show that utilizing variable recruitment allows for much higher efficiencies over a broader operating envelope.

Toward Variable Recruitment Fluidic Artificial Muscles

We investigate taking advantage of the lightweight, compliant nature of fluidic artificial muscles to create variable recruitment actuators in the form of artificial muscle bundles. Several actuator elements at different diameter scales are packaged to act as a single actuator device. The actuator elements of the bundle can be connected to the fluidic control circuit so that different groups of actuator elements, much like individual muscle fibers, can be activated independently depending on the required force output and motion. This novel actuation concept allows us to save energy by effectively selecting the size of the actuators on the fly based on the instantaneous required load, versus the traditional method wherein actuators are sized for the maximum required load, and energy is wasted by oversized actuators most of the time. This design also allows a single bundled actuator to operate in substantially different force regimes, which could be valuable for robots that need to perform a wide variety of tasks and interact safely with humans. This paper will propose this actuator concept and show preliminary results of the design, fabrication, and experimental characterization of three such bioinspired variable recruitment actuator prototypes.Copyright

Modeling and testing of a knitted-sleeve fluidic artificial muscle

The knitted-sleeve fluidic muscle is similar in design to a traditional McKibben muscle, with a separate bladder and sleeve. However, in place of a braided sleeve, it uses a tubular-knit sleeve made from a thin strand of flexible but inextensible yarn. When the bladder is pressurized, the sleeve expands by letting the loops of fiber slide past each other, changing the dimensions of the rectangular cells in the stitch pattern. Ideally, the internal volume of the sleeve would reach a maximum when its length has contracted by 2/3 from its maximum length, and although this is not reachable in practice, preliminary tests show that free contraction greater than 50% is achievable. The motion relies on using a fiber with a low coefficient of friction in order to reduce hysteresis to an acceptable level. In addition to increased stroke length, potential advantages of this technique include slower force drop-off during the stroke, more useable energy in certain applications, and greater similarity to the force–length relationship of skeletal muscle. Its main limitation is its potentially greater effect from friction compared to other fluidic muscle designs.

Energetic and Dynamic Effects of Operating Fluid on Fluidic Artificial Muscle Actuators

Pneumatic artificial muscles (PAMs) are a relatively common type of lightweight, fluid power actuation. Some disadvantages of PAMs include the compressibility of the working fluid and low damping. These characteristics result in low efficiencies, poor dynamic response, as well as undesired oscillations of the actuators. This paper presents utilizing hydraulic liquid as the working fluid instead of compressed air. Hydraulic operation resulted in almost triple the efficiency of pneumatic operation. The artificial muscles are experimentally characterized both quasi-statically and dynamically. The quasi-static experiments include the tension-strain relationship as a function of pressure, and an actuator net work efficiency analysis. The dynamic tests consist of a free vibration experiment to determine the change in effective spring constant and damping terms. These experiments are conducted for both PAMs and HAMs (hydraulic artificial muscles), and the results are presented herein.© 2013 ASME

Modeling of the energy savings of variable recruitment McKibben muscle bundles

McKibben artificial muscles are often utilized in mobile robotic applications that require compliant and light weight actuation capable of producing large forces. In order to increase the endurance of these mobile robotic platforms, actuation efficiency must be addressed. Since pneumatic systems are rarely more than 30% efficient due to the compressibility of the working fluid, the McKibben muscles are hydraulically powered. Additionally, these McKibben artificial muscles utilize an inelastic bladder to reduce the energy losses associated with elastic energy storage in the usual rubber tube bladders. The largest energy losses in traditional valve-controlled hydraulic systems are found in the valving implementation to match the required loads. This is performed by throttling, which results in large pressure drops over the control valves and significant fluid power being wasted as heat. This paper discusses how these throttling losses are reduced by grouping multiple artificial muscles to form a muscle bundle where, like in skeletal muscle, more elements that make up the muscle bundle are recruited to match the load. This greatly lessens the pressure drops by effectively changing the actuator area, leading to much higher efficiencies over a broader operation envelope. Simulations of several different loading scenarios are discussed that reveal the benefits of such an actuation scheme.

Efficiency testing of hydraulic artificial muscles with variable recruitment using a linear dynamometer

When a task calls for consistent, large amounts of power output, hydraulic actuation is a popular choice. However, for certain systems that require short bursts of high power, followed by a period of low power, the inefficiencies of hydraulics become apparent. One system that fits this description is a legged robot. McKibben muscles prove to be a wise choice for use on legged robots due to their light weight, high force capability, and inherent compliance. Variable recruitment, another novel concept for hydraulic actuation, offers the ability to further improve efficiency for hydraulic systems. This paper will discuss the efficiency characterization of variable recruitment McKibben muscles intended for use on a bipedal robot, but will focus on the novel test apparatus to do so. This device is a hydraulic linear dynamometer that will be controlled such that the muscles experience similar force-stroke levels to what will be required on a bipedal robot. The position of the dynamometer’s drive cylinder will be controlled so that the muscles experience the proper position trajectory that will be needed on the robot. The pressure of the muscles will be controlled such that the force they experience will mimic the forces that occur on the robot while walking. Hence, these dynamic tests will ensure that the muscle bundles will meet the force-stroke requirements for the given robot. Once these muscle bundles are integrated onto the walking robot, the power savings of variable recruitment McKibben muscle bundles compared to the traditional hydraulic system will be demonstrated.

Power Savings of a Variable Recruitment Hydraulic Artificial Muscle Actuation Scheme

We investigate utilizing inelastic bladder hydraulic artificial muscle actuators as muscle fibers. These muscle fibers are then grouped together to form a variable recruitment artificial muscle bundle. This muscle bundle configuration is biologically inspired, where in skeletal muscle, different numbers of motor units are recruited to match the load by increasing the number of motor neurons firing. This results in extremely efficient locomotion in nature. It is desired to use a similar methodology to increase the actuation efficiency of valve-controlled hydraulic systems. Such hydraulic control systems induce a pressure drop in the valves to throttle the flow to the cylinder actuators. Using the valves in this manner is simple but very inefficient. Hence, this paper presents selectively recruiting different numbers of the hydraulic artificial muscle fibers to match a required loading scenario similar to our bipedal robot. By using fewer of the muscle fibers to match a smaller load, less power is consumed from the hydraulic power unit because instead of inducing a pressure drop, the volume of fluid delivered is decreased. The potential efficiency improvements associated with this actuation scheme is compared to a traditional hydraulic system with differential cylinders.Copyright