Michael S. Oliver

Quantitative, three-dimensional imaging of aluminum drop combustion in solid propellant plumes via digital in-line holography

Burning aluminized propellants eject reacting molten aluminum drops with a broad size distribution. Prior to this work, in situ measurement of the drop size statistics and other quantitative flow properties was complicated by the narrow depth-of-focus of microscopic videography. Here, digital in-line holography (DIH) is demonstrated for quantitative volumetric imaging of the propellant plume. For the first time, to the best of our knowledge, in-focus features, including burning surfaces, drop morphologies, and reaction zones, are automatically measured through a depth spanning many millimeters. By quantifying all drops within the line of sight, DIH provides an order of magnitude increase in the effective data rate compared to traditional imaging. This enables rapid quantification of the drop size distribution with limited experimental repetition.

Radiant heating cookoff experiments and predictive simulations for fast cookoff.

Thermal initiation (cookoff) of energetic material-laden devices (rocket motors and munitions) during accidental fires is an important safety concern. An article within a pool fire is an example of potential fast cookoff scenerio that has significant potential for a catastrophic result. Beginning in 2007, a collaborative experimental and model development research program under the Joint Munitions Program (JMP) was initiated at SNL/NM to address energetic material response to fast cookoff. The efforts expanded our ongoing research program studying slow cookoff phenomena and sought to answer the key question of ”Can our kinetics models derived under slow cookoff conditions be applied to accurately represent energetic material behavior at fast cookoff conditions?” The simplest categorization of slow cookoff is material centered within the energetic material whereas a fast cookoff event is material ignition that occurs at a heated boundary. The external heating rate related to the heat conduction within the energetic material determines the ignition location and thus, the cookoff charaterization of slow or fast. We have developed a benchtop experiment that confines an energetic material sample and exposes it to constant incident heat fluxes common in fire in a controlled and reproducible fashion. Temperatures within the sample near the heated surface are measured using thermocouples and the time-to-event is determined

Explosively-Driven Blast Waves in Small-Diameter Tubes

Studies on blast waves are motivated by the need to understand dynamic pressure loadings in accident scenarios associated with rapid energy release in confined geometries. Explosions from fuel-air mixtures, explosives and industrial accidents often occur within a range of length scales associated with ducts, pipes, corridors, and tunnels [1, 2].

Effect of pressure vents on the fast cookoff of energetic materials.

The effect of vents on the fast cookoff of energetic materials is studied through experimental modifications to the confinement vessel of the Radiant Heat Fast Cookoff Apparatus. Two venting schemes were investigated: 1) machined grooves at the EM-cover plate interface; 2) radial distribution of holes in PEEK confiner. EM materials of PBXN-109 and PBX 9502 were tested. Challenges with the experimental apparatus and EM materials were identified such that studying the effect of vents as an independent parameter was not realized. The experimental methods, data and post-test observations are presented and discussed.

Titanium subhydride potassium perchlorate (TiH1.65/KClO4) burn rates from hybrid closed bomb-strand burner experiments.

A hybrid closed bomb-strand burner is used to measure the burning behavior of the titanium subhydride potassium perchlorate pyrotechnic with an equivalent hydrogen concentration of 1.65. This experimental facility allows for simultaneous measurement of the closed bomb pressure rise and pyrotechnic burn rate as detected by electrical break wires over a range of pressures. Strands were formed by pressing the pyrotechnic powders to bulk densities between 60% and 90% theoretical maximum density. The burn rate dependance on initial density and vessel pressure are measured. At all initial strand densities, the burn is observed to transition from conductive to convective burning within the strand. The measured vessel pressure history is further analyzed following the closed bomb analysis methods developed for solid propellants.

System of Labs Direct Fabrication Technology

The System of Labs Direct Fabrication Technology program was intended to foster cooperation and development in a cooperative effort between Sandia National Labs, Idaho National Energy and Environment Lab and Oak Ridge National Lab. The goal of this program was to bring together LENS (Laser Engineered Net Shaping) from Sandia, INEELs spray forming process and the alloy development expertise of ORNL. This program investigated the feasibility of combining the LENS and spray forming processes to exploit the best features of both approaches. Further, since both processes were thought to result in a rapidly solidified structure, the alloy design expertise of ORNL offered the opportunity for alloy design or processing options which could more fully utilize the unique capabilities of the processes.