Michele Carrabba

Fracture resistance of three porcelain-layered CAD/CAM zirconia frame designs

OBJECTIVES Chipping is the most frequent clinical failure of zirconia crowns. Causes of chipping have not been completely understood and different possible reasons have been considered. The study was aimed at evaluating the fracture resistance of 3 different CAD/CAM zirconia frame designs veneered with porcelain. METHODS Thirty extracted sound premolars were divided into 3 groups (n=10). Chamfer preparations were performed, impressions were taken. Three zirconia frame designs (Aadva, GC) were realized: reproduction of the abutment contour (flat design, FD); wax-up as for porcelain-fused-to-metal crowns (PFM); anatomically guided, designed to keep constant the thickness of the overlying porcelain veneering (AG). Porcelain veneering was made with pressure layering technique (Initial Zr, GC). Crowns were cemented utilizing a self-adhesive resin cement (G-Cem, GC). After a 24-h water storage at 37°C, using a universal testing machine (1 mm crosshead speed), crowned teeth were loaded in the central fossa in a direction parallel to the longitudinal axis of the tooth. Load at fracture was recorded in Newtons (N). Digital photographs of the specimens were taken in order to assess failure patterns. Between-group differences in fracture strength were statistically analyzed (One-Way Analysis of Variance, Tukey test, p<0.05). RESULT Load at fractures differed significantly among the groups (p=0.004). AG exhibited significantly higher fracture resistance 1721.6 (488.1) N than PFM 1004.6 (321.3) N and FD 1179.5 (536.2) N, that were comparable. Repairable failures occurred in 80% of AG, 70% of PFM, and 50% of FD specimens. SIGNIFICANCE Anatomically guided zirconia frames resisted significantly higher loads than flat and PFM-like frame designs.

Influence of coloring procedure on flexural resistance of zirconia blocks.

STATEMENT OF PROBLEM The white color of zirconia limits the possibility of a natural-looking restoration. Industrially precolored blocks and green-stage coloring liquids are used to obtain shaded zirconia. Several authors have reported that pigments may negatively affect the mechanical characteristics of the material. PURPOSE The purpose of this in vitro study was to investigate the effect of a recently marketed coloring system on the flexural strength (σ), Weibull characteristic strength (σ0), and Weibull modulus (m) of a zirconia for computer-aided design/computer-aided manufacturing (CAD/CAM) systems. MATERIAL AND METHODS Noncolored white blocks (In-Ceram YZ), industrially precolored blocks (In-Ceram YZ col. LL1p), and green-stage infiltration-shaded blocks in 4 colors (In-Ceram YZ Coloring Liquids) were tested. Industrially precolored specimens (n = 30) were assigned to the PREC group. Noncolored specimens were divided into 5 groups (n = 30). Group CNTR was not treated (control). Groups INF-N, INF-L, INF-M, and INF-I were subject to green-stage infiltration (neutral, light, medium, and intense, respectively). Specimens were tested in a 3-point bending apparatus following ISO 6872:2008 specifications. Data were analyzed by 1-way ANOVA. RESULTS The calculated flexural strengths (MPa) were CNTR 1232.56 ± 103.91; PREC 1215.16 ± 141.42; INF-N 1280.72 ± 160.10; INF-L 1218.92 ± 78.63; INF-M 1153.71 ± 176.80; and INF-I 1248.46 ± 111.73. No statistically significant differences were found among the tested groups (P = .195). CONCLUSIONS Unlike what has been reported for other combinations of zirconia and coloring liquids, the coloring technique tested in the present study did not negatively influence the flexural characteristics of the tested zirconia.

Flexural resistance of heat-pressed and CAD-CAM lithium disilicate with different translucencies

OBJECTIVE To compare flexural strength of CAD-CAM and heat-pressed lithium disilicate. METHODS For Pressed specimens (Group A), acrylate polymer blocks were cut with a saw in bars shape. Sprueing, investing and preheating procedures were carried out following manufacturers instructions. IPS e.max Press ingots (Ivoclar-Vivadent) were divided into subgroups (n=15) according to translucency: A.1=HT-A3; A.2=MT-A3; A.3=LT-A3; A.4=MO2. Ingots were then pressed following manufacturers instructions. For CAD-CAM specimens (Group B) blocks of IPS e.max CAD (Ivoclar-Vivadent) were divided into subgroups: B.1=HT-A3; B.2=MT-A3; B.3=LT-A3; B.4=MO2. Specimens (n=15) were obtained by cutting the blocks with a saw. Final crystallization was performed following manufacturers instructions. Both Press and CAD specimens were polished and finished with silica carbide papers of increasing grit. Final dimensions of the specimens were 4.0±0.2mm, 1.2±0.2mm, and 16.0±0.2mm. Specimens were tested using a three-point bending test. Flexural strength, Weibull modulus, and Weibull characteristic strength were calculated. Flexural strength data were statistically analyzed. RESULTS The overall means of Press and CAD specimens did not differ significantly. Within the Press group different translucencies were found to have similar flexural strength. Within the CAD group, statistically significant differences emerged among the tested translucencies (p<0.001). Specifically, MT had significantly higher flexural strength than HT and MO. Also, LT exhibited significantly higher flexural strength than MO. SIGNIFICANCE The choice between IPS e.max Press and IPS e.max CAD formulations can be based on different criteria than flexural resistance. Within each formulation, for IPS e.max Press translucency does not affect the flexural strength while for IPS e.max CAD it is an influential factor.

Translucent zirconia in the ceramic scenario for monolithic restorations: A flexural strength and translucency comparison test

OBJECTIVE To compare three different compositions of Yttria-Tetragonal Zirconia Polycrystal (Y-TZP) ceramic and a lithium disilicate ceramic in terms of flexural strength and translucency. METHODS Three zirconia materials of different composition and translucency, Aadva ST [ST], Aadva EI [EI] and Aadva NT [NT](GC Tech, Leuven, Belgium) were cut with a slow speed diamond saw into beams and tabs in order to obtain, after sintering, dimensions of 1.2×4.0×15.0mm and 15.0×15.0×1.0mm respectively. Blocks of IPS e.max CAD LT were cut and crystallized in the same shapes and dimensions and used as a reference group [LD]. Beams (n=15) were tested in a universal testing machine for three-point bending strength. Critical fracture load was recorded in N, flexural strength (σ in MPa), Weibull modulus (m) and Weibull characteristic strength (σ0 in MPa) were then calculated. Tabs (n=10) were measured with a spectrophotometer equipped with an integrating sphere. Contrast Ratios were calculated as CR=Yb/Yw. SEM of thermally etched samples coupled with lineal line analysis (n=6) was used to measure the tested zirconia grain size. Data were statistically analyzed. RESULTS Differences in translucency, flexural strength and grain size were found to be statistically significant. CR increased and flexural strength decreased in the following order ST(σ 1215±190MPa, CR 0.74±0.01)>EI(σ 983±182MPa, CR 0.69±0.01)>NT(σ 539±66MPa, CR 0.65±0.01)>LD (σ 377±39Mpa, CR 0.56±0.02). The average grain size was different for the three zirconia samples with NT(558±38nm)>ST(445±34nm)>EI(284±11nm). CONCLUSIONS The zirconia composition heavily influenced both the flexural strength and the translucency. Different percentages of Yittria and Alumina result in new materials with intermediate properties in between the conventional zirconia and lithium disilicate. Clinical indications for Zirconia Aadva NT should be limited up to three-unit span bridges.

Post-Retained Single Crowns versus Fixed Dental Prostheses: A 7-Year Prospective Clinical Study:

Biomechanical integrity of endodontically treated teeth (ETT) is often compromised. Degree of hard tissue loss and type of final prosthetic restoration should be carefully considered when making a treatment plan. The objective of this prospective clinical trial was to assess the influence of the type of prosthetic restoration as well as the degree of hard tissue loss on 7-y clinical performance of ETT restored with fiber posts. Two groups (n = 60) were defined depending on the type of prosthetic restoration needed: 1) single unit porcelain-fused-to-metal (PFM) crowns (SCs) and 2) 3- to 4-unit PFM fixed dental prostheses (FDPs), with 1 healthy and 1 endodontically treated and fiber post-restored abutment. Within each group, samples were divided into 2 subgroups (n = 30) according to the amount of residual coronal tissues after abutment buildup and final preparation: A) >50% of coronal residual structure or B) equal to or <50% of coronal residual structure. The clinical outcome was assessed based on clinical and intraoral radiographic examinations at the recalls after 6, 12, 24, 36, 48, and 84 mo. Data were analyzed by Kaplan-Meier log-rank test and Cox regression analysis (P < 0.05). The overall 7-y survival rate of ETT restored with fiber post and either SCs or FDPs was 69.2%. The highest 84-mo survival rate was recorded in group 1A (90%), whereas teeth in group 2B exhibited the lowest performance (56.7% survival rate). The log-rank test detected statistically significant differences in survival rates among the groups (P = 0.048). Cox regression analysis revealed that the amount of residual coronal structure (P = 0.041; hazard ratio [HR], 2.026; 95% confidence interval [CI] for HR, 1.031–3.982) and the interaction between the type of prosthetic restoration and the amount of residual coronal structure (P = 0.024; HR, 1.372; 95% CI for HR, 1.042–1.806) were statistically significant factors for survival (ClinicalTrials.gov NCT01532947).

Influence of luting agent translucency on fiber post retention.

The aim was to assess the influence of cement translucency on the retentive strength of luted fiber posts. Twenty extracted human premolars were randomly divided into four equal groups, based on the combinations of materials to be tested. Two post types of the same size, shape, and chemical composition, but different light-transmission properties [Translucent post (TP) and Opaque post (OP)] were selected. The two post types were luted using the etch-and-rinse, light-curing adhesive in combination with two shades of the same resin cement of markedly different light-transmitting ability [Transparent shade (TS) and Opaque shade (OS)]. Early post retention was assessed using the thin-slice push-out test. Post type did not significantly influence post retention; however, cement translucency emerged as a relevant factor in intraradicular cementation, with the TS achieving higher push-out strengths. The between-factor interaction was also statistically significant; specifically, OP-OS yielded significantly lower retentive strengths than all the other groups. Post translucency did not influence post retention, provided that a highly translucent cement was utilized for luting.

Effect of Finishing and Polishing on Roughness and Gloss of Lithium Disilicate and Lithium Silicate Zirconia Reinforced Glass Ceramic for CAD/CAM Systems

OBJECTIVE To assess the efficacy of dedicated finishing/polishing systems on roughness and gloss of VITA Suprinity and IPS e.max CAD. METHOD A total of 24 blocks of Suprinity and 24 of e.max were cut into a wedge shape using an InLab MC-XL milling unit. After crystallization, the 24 Suprinity wedges were divided into four subgroups: group A.1: Suprinity Polishing Set Clinical used for 30 seconds and group A.2: for 60 seconds; group A.3: VITA Akzent Plus Paste; and group A.4: spray. The 24 e.max wedges (group B) were divided into four subgroups according to the finishing procedure: group B.1: Optrafine Ceramic Polishing System for 30 seconds and group B.2: for 60 seconds; group B.3: IPS e.max CAD Crystall/Glaze paste; and group B.4: spray. After finishing/polishing, gloss was assessed with a glossmeter and roughness evaluated with a profilometer. Results were analyzed by applying a two-way analysis of variance for gloss and another for roughness (α=0.05). One specimen per each subgroup was observed with a scanning electron microscope. RESULTS For roughness, materials and surface were significant factors ( p<0.001). Suprinity exhibited significantly lower roughness than e.max. Also the Material-Surface Treatment interaction was statistically significant ( p=0.026). For gloss, both material and surface treatment were significant factors ( p<0.001). VITA Suprinity showed significantly higher gloss than e.max. Also the Material-Surface Treatment interaction was statistically significant ( p<0.001). CONCLUSIONS Manual finishing/polishing for 60 seconds and glazing paste are the most effective procedures in lowering the roughness of CAD/CAM silica-based glass ceramics. Manual finishing/polishing for 60 seconds allows milled silica-based glass ceramics to yield a higher gloss. VITA Suprinity displayed higher polishability than IPS e.max CAD.

Effects of scanning technique on in vitro performance of CAD/CAM-fabricated fiber posts

This study assessed push-out strength, cement layer thickness, and interfacial nanoleakage of luted fiber posts fabricated with computer-aided design/computer-assisted manufacture (CAD/CAM) technology after use of 1 of 3 scanning techniques, namely, direct scanning of the post space (DS), scanning of a polyether impression of the post space (IS), and scanning of a plaster model of the post space (MS). Thirty premolars were randomly assigned to three groups corresponding to the scanning technique. Posts were computer-designed and milled from experimental fiber-reinforced composite blocks. The mean (±SD) values for push-out strength and cement thickness were 17.1 ± 7.7 MPa and 162 ± 24 μm, respectively, for DS, 10.7 ± 4.6 MPa and 187 ± 50 μm for IS, and 12.0 ± 7.2 MPa and 258 ± 78 μm for MS specimens. Median (interquartile range) interfacial nanoleakage scores were 3 (2-4) for DS, 2.5 (2-4) for IS, and 3 (2-4) for MS. Post retention was better for fiber posts fabricated by DS technique than for those fabricated by IS and MS. Cement thickness did not differ between DS and IS specimens, but the cement layer was significantly thicker in the MS group than in the other two groups. Scanning technique did not affect sealing ability, as the three groups had comparable nanoleakage values.

Comparison of traditional and simplified methods for repairing CAD/CAM feldspathic ceramics

PURPOSE To evaluate the adhesion to CAD/CAM feldspathic blocks by failure analysis and shear bond strength test (SBSt) of different restorative systems and different surface treatments, for purpose of moderate chipping repair. MATERIALS AND METHODS A self-adhering flowable composite (Vertise Flow, Kerr) containing bi-functional phosphate monomers and a conventional flowable resin composite (Premise Flow, Kerr) applied with and without adhesive system (Optibond Solo Plus, Kerr) were combined with three different surface treatments (Hydrofluoric Acid Etching, Sandblasting, combination of both) for repairing feldspathic ceramics. Two commercial systems for ceramic repairing were tested as controls (Porcelain Repair Kit, Ultradent, and CoJet System, 3M). SBSt was performed and failure mode was evaluated using a digital microscope. A One-Way ANOVA (Tukey test for post hoc) was applied to the SBSt data and the Fishers Exact Test was applied to the failure analysis data. RESULTS The use of resin systems containing bi-functional phosphate monomers combined with hydrofluoric acid etching of the ceramic surface gave the highest values in terms of bond strength and of more favorable failure modalities. CONCLUSION The simplified repairing method based on self-adhering flowable resin combined with the use of hydrofluoric acid etching showed high bond strength values and a favorable failure mode. Repairing of ceramic chipping with a self-adhering flowable resin associated with hydrofluoric acid etching showed high bond strength with a less time consuming and technique-sensitive procedure compared to standard procedure.

Effect of Finishing and Polishing on the Surface Roughness and Gloss of Feldspathic Ceramic for Chairside CAD/CAM Systems.

OBJECTIVES To evaluate surface roughness and gloss of feldspathic ceramic blocks for chairside CAD/CAM systems before and after finishing and polishing. METHODS VITA Mark II ceramic blocks for the CEREC CAD/CAM system were cut perpendicularly in order to obtain a total of 70 specimens (14 × 18 × 3 mm). The flat surface was roughened using a grinder/polisher with dry 120-grit silicone-carbide paper. Surface roughness and gloss were measured using a digital profilometer (Ra) and a glossmeter (GU), respectively. Specimens were randomly divided into seven groups (n=10) based on the finishing/polishing system as follows: 1) Identoflex NGPorcelain Polisher (INP), 2) Identoflex Diamond Ceramic Polisher (IDP), 3) Hiluster Polishing System (HPS), 4) OptraFine (OF), 5) Identoflex Lucent (IL), 6) VITA Akzent Glaze Spray (AGS), and 7) VITA Shading Paste and Liquid (SPL). Surface analysis was repeated after the finishing/polishing treatment, and the obtained data were compared to the baseline in order to evaluate the ΔRa and ΔGU. Results were statistically analyzed. The surface morphology was observed by scanning electron microscopy. RESULTS The mean surface roughness of polished systems increased in the order (statistical groups designated) SPLa < ILa < OFab < IDPbc < AGSbc < INPbc < HPSc and mean gloss decreased in the order AGSa > SPLa > OFab > ILabc > HPSbcd > INPcd > IDPd. CONCLUSIONS The smoothest surface of CAD/CAM feldspathic ceramic blocks was achieved using the furnace-based glaze systems VITA Akzent Glaze Spray and VITA Shading Paste and Liquid and manual systems Identoflex Lucent and OptraFine.