Michele Marconcini

Numerical Investigation of Airfoil Clocking in a Three-Stage Low-Pressure Turbine

A quasi-three-dimensional, blade-to-blade, time-accurate, viscous solver was used for a three-stage LP turbine study. Due to the low Reynolds number, transitional computations were performed. Unsteady analyses were then carried out by varying the circumferential relative position of consecutive vanes and blade rows to study the effects of clocking on the turbines performance. A clocking strategy developed in order to limit the number of configurations to be analyzed is discussed. The optimum analytically-determined clocking position is illustrated for two different operating conditions, referred to as cruise and takeoff. The effects of clocking on wake interaction mechanisms and unsteady blade loadings is presented and discussed. For low Reynolds number turbine flows, the importance of taking transition into account in clocking analysis is demonstrated by a comparison with a fully turbulent approach.

An assessment of the laminar kinetic energy concept for the prediction of high-lift, low-Reynolds number cascade flows

The laminar kinetic energy (LKE) concept has been applied to the prediction of low-Reynolds number flows, characterized by separation-induced transition, in high-lift airfoil cascades for aeronautical low-pressure turbine applications. The LKE transport equation has been coupled with the low-Reynolds number formulation of the Wilcoxs k − ω turbulence model. The proposed methodology has been assessed against two high-lift cascade configurations, characterized by different loading distributions and suction-side diffusion rates, and tested over a wide range of Reynolds numbers. The aft-loaded T106C cascade is studied in both high- and low-speed conditions for several expansion ratios and inlet freestream turbulence values. The front-loaded T108 cascade is analysed in high-speed, low-freestream turbulence conditions. Numerical predictions with steady inflow conditions are compared to measurements carried out by the von Kármán Institute and the University of Cambridge. Results obtained with the proposed model show its ability to predict the evolution of the separated flow region, including bubble-bursting phenomenon and the formation of open separations, in high-lift, low-Reynolds number cascade flows.

Numerical Investigation of a Transonic Centrifugal Compressor

A three-dimensional Navier-Stokes solver is used to investigate the flow field of a high-pressure ratio centrifugal compressor for turbocharger applications. Such a compressor consists of a double-splitter impeller followed by a vaned diffuser. The inlet flow to the open shrouded impeller is transonic, thus giving rise to interactions between shock waves and boundary layers and between shock waves and tip leakage vortices. These interactions generate complex flow structures which are convected and distorted through the impeller blades. Detailed laser Doppler velocimetry flow measurements are available at various cross sections inside the impeller blades highlighting the presence of low-velocity flow regions near the shroud. Particular attention is focused on understanding the physical mechanisms which govern the flow phenomena in the near shroud region. To this end numerical investigations are performed using different tip clearance modelizations and various turbulence models, and their impact on the computed flow field is discussed.

Numerical Analysis of the Vaned Diffuser of a Transonic Centrifugal Compressor

A three-dimensional Navier–Stokes solver is used to investigate the flow field of a high pressure ratio centrifugal compressor for turbocharger applications. Such a compressor consists of a double-splitter impeller followed by a vaned diffuser. Particular attention is focused on the analysis of the vaned diffuser, designed for high subsonic inlet conditions. The diffuser is characterized by a complex three-dimensional flow field and influenced by the unsteady interaction with the impeller. Detailed particle image velocimetry flow measurements within the diffuser are available for comparison purposes.

The Impact of Gas Modeling in the Numerical Analysis of a Multistage Gas Turbine

In this work a numerical investigation of a four stage heavy-duty gas turbine is presented. Fully three-dimensional, multistage, Navier-Stokes analyses are carried out to predict the overall turbine performance. Coolant injections, cavity purge flows, and leakage flows are included in the turbine modeling by means of suitable wall boundary conditions. The main objective is the evaluation of the impact of gas modeling on the prediction of the stage and turbine performance parameters. To this end, four different gas models were used: three models are based on the perfect gas assumption with different values of constant c p , and the fourth is a real gas model which accounts for thermodynamic gas properties variations with temperature and mean fuel/air ratio distribution in the through-flow direction. For the real gas computations, a numerical model is used which is based on the use of gas property tables, and exploits a local fitting of gas data to compute thermodynamic properties. Experimental measurements are available for comparison purposes in terms of static pressure values at the inlet/outlet of each row and total temperature at the turbine exit.

A CFD Study of Low Reynolds Number Flow in High Lift Cascades

A study of the separated flow in high-lift, low-Reynolds-number cascade, has been carried out using a novel three-equation, transition-sensitive, turbulence model. It is based on the coupling of an additional transport equation for the so-called laminar kinetic energy with the Wilcox k-ω model. Such an approach takes into account the increase of the non-turbulent fluctuations in the pre-transitional and transitional region. Two high-lift cascades (T106C and T108), recently tested at the von Karman Institute in the framework of the European project TATMo (Turbulence and Transition Modelling for Special Turbomachinery Applications), were analyzed. The two cascades have different loading distributions and suction side diffusion rates, and therefore also different separation bubble characteristics and loss levels. The analyzed Reynolds number values span the whole range typically encountered in aeroengines low-pressure turbines operations. Several expansion ratios for steady inflow conditions characterized by different freestream turbulence intensities were considered. A detailed comparison between measurements and computations, including bubble structural characteristics, will be presented and discussed. Results with the proposed model show its ability to predict the evolution of the separated flow region, including bubble bursting phenomena, in high-lift cascades operating in LP-turbine conditions.Copyright

A CFD-based throughflow method with an explicit body force model and an adaptive formulation for the S2 streamsurface

The paper describes the development and validation of a novel CFD-based throughflow model. It is based on the axisymmetric Euler equations with tangential blockage and body forces and inherits its numerical scheme from state-of-the-art CFD solver (TRAF code), including real-gas capabilities. A crucial aspect of the numerical procedure is represented by an adaptive approach for the meridional flow surface, which employs a new time-dependent equation to accommodate incidence and deviation effects, and which allows the explicit calculation of the blade body force. A realistic distribution of entropy along the streamlines is proposed in order to compute dissipative forces on the basis of a distributed loss model. The throughflow code is applied to the investigation of the NASA rotor 67 transonic fan and of a four stage low-pressure steam turbine at design conditions. The performance of the method is evaluated by comparing predicted operating characteristics and spanwise distributions of flow quantities with the results of CFD, steady, viscous calculations and experimental data.

The Influence of Roughness on a High-Pressure Steam Turbine Stage: An Experimental and Numerical Study

This work deals with the influence of roughness on high-pressure steam turbine stages. It is divided in three parts. In the first one, an experimental campaign on a linear cascade is described, in which blade losses are measured for different values of surface roughness and in a range of Reynolds numbers of practical interest. The second part is devoted to the basic aspects of the numerical approach and consists of a detailed discussion of the roughness models used for computations. The fidelity of such models is then tested against measurements, thus allowing their fine-tuning and proving their reliability. Finally, comprehensive computational fluid dynamics (CFD) analysis is carried out on a high-pressure stage, in order to investigate the influence of roughness on the losses over the entire stage operating envelope. Unsteady effects that may affect the influence of the roughness, such as the upcoming wakes on the rotor blade, are taken into account, and the impact of transition-related aspects on the losses is discussed.

Predicting High-Lift Low-Pressure Turbine Cascades Flow Using Transition-Sensitive Turbulence Closures

This paper discusses the application of different transition-sensitive turbulence closures to the prediction of low-Reynolds-number flows in high-lift cascades operating in low-pressure turbine (LPT) conditions. Different formulations of the well known γ-R˜eθt model are considered and compared to a recently developed transition model based on the laminar kinetic energy (LKE) concept. All those approaches have been coupled to the Wilcox k-ω turbulence model. The performance of the transition-sensitive closures has been assessed by analyzing three different high-lift cascades, recently tested experimentally in two European research projects (Unsteady Transition in Axial Turbomachines (UTAT) and Turbulence and Transition Modeling for Special Turbomachinery Applications (TATMo)). Such cascades (T106A, T106C, and T108) feature different loading distributions, different suction side diffusion factors, and they are characterized by suction side boundary layer separation when operated in steady inflow. Both steady and unsteady inflow conditions (induced by upstream passing wakes) have been studied. Particular attention has been devoted to the treatment of crucial boundary conditions like the freestream turbulence intensity and the turbulent length scale. A detailed comparison between measurements and computations, in terms of blade surface isentropic Mach number distributions and cascade lapse rates will be presented and discussed. Specific features of the computed wake-induced transition patterns will be discussed for selected Reynolds numbers. Finally, some guidelines concerning the computations of high-lift cascades for LPT applications using Reynolds-averaged Navier–Stokes (RANS)/unsteady RANS (URANS) approaches and transition-sensitive closures will be reported.

Predicting High-Lift LP Turbine Cascades Flows Using Transition-Sensitive Turbulence Closures

This paper discusses the application of different transition-sensitive turbulence closures to the prediction of low-Reynolds number flows in high-lift cascades operating in low-pressure turbine (LPT) conditions. Different formulations of the well known γ – Reθt model are considered, and compared to a recently developed transition model based on the laminar kinetic energy (LKE) concept. All those approaches have been coupled to the Wilcox k – ω turbulence model. The performance of the transition-sensitive closures has been assessed by analyzing three different high lift cascades, recently tested experimentally in two European research projects (UTAT and TATMo). Such cascades (T106A, T106C, and T108) feature different loading distributions, different suction side diffusion factors, and they are characterized by suction side boundary layer separation when operated in steady inflow. Both steady and unsteady inflow conditions (induced by upstream passing wakes) have been studied. A particular attention has been devoted to the treatment of crucial boundary conditions like the freestream turbulence intensity and the turbulent length scale. A detailed comparison between measurements and computations, in terms of blade surface isentropic Mach number distributions and cascade lapse rates will be presented and discussed. Specific features of the computed wake-induced transition patterns will be discussed for selected Reynolds numbers. Some guidelines concerning the computations of high-lift cascades for LPT applications using RANS/URANS approaches and transition-sensitive closures will be finally reported.© 2013 ASME