Mikhail S. Kondratenko

Novel composite Zr/PBI-O-PhT membranes for HT-PEFC applications.

Summary Novel composite membranes for high temperature polymer-electrolyte fuel cells (HT-PEFC) based on a poly[oxy-3,3-bis(4′-benzimidazol-2″-ylphenyl)phtalide-5″(6″)-diyl] (PBI-O-PhT) polymer with small amounts of added Zr were prepared. It was shown in a model reaction between zirconium acetylacetonate (Zr(acac)4) and benzimidazole (BI) that Zr-atoms are capable to form chemical bonds with BI. Thus, Zr may be used as a crosslinking agent for PBI membranes. The obtained Zr/PBI-O-PhT composite membranes were examined by means of SAXS, thermomechanical analysis (TMA), and were tested in operating fuel cells by means of stationary voltammetry and impedance spectroscopy. The new membranes showed excellent stability in a 2000-hour fuel cell (FC) durability test. The modification of the PBI-O-PhT films with Zr facilitated an increase of the phosphoric acid (PA) uptake by the membranes, which resulted in an up to 2.5 times increased proton conductivity. The existence of an optimal amount of Zr content in the modified PBI-O-PhT film was shown. Larger amounts of Zr lead to a lower PA doping level and a reduced conductivity due to an excessively high degree of crosslinking.

Electrocatalysts for fuel cells synthesized in supercritical carbon dioxide

We applied the method of directly depositing an organometallic precursor from a solution in supercritical carbon dioxide on a dispersed carbon substrate surface followed by reduction to obtain a number of electrocatalytic materials in the form of nanoscale platinum particles on dispersed carbon supports (Vulcan XC72r carbon black, acetylene black, nanotubes). The synthesized materials persistently showed a monodisperse size distribution of platinum particles with an average diameter of 2–3 nm, regardless of the substrate nature, and a uniform distribution over the support surface. The synthesized electrocatalysts (ECs) were tested as part of an operating cathode electrode of a phosphoric acid fuel cell (FC) with a PBI matrix. In this case, the membrane-electrode assembly with this cathode showed current-voltage characteristics as good as the reference characteristics achieved with electrodes produced by BASF.

Electrospun nanofiber pyropolymer electrodes for fuel cells on polybenzimidazole membranes

After the deposition of Pt on their surface, the carbon nanofiber materials synthesized by sequential oxidation and pyrolysis of electrospun nanofiber mats based on polyacrylonitrile are used as the gas-diffusion electrodes for high-temperature hydrogen–air fuel cells on a polybenzimidazole (PBI) proton-conducting membranes. In contrast to the traditional methods of electrode preparation in which the catalyst (Pt) nanoparticles are localized on the surface of carbon black which is applied as “ink” on the conducting support (carbon paper or tissue), in this study the Pt nanoparticles are being deposited and developed on the surface carbon nanofibers to form a combined gas-diffusion material. In the tests, the resulting electrodes demonstrate good efficiency within hydrogen-air fuel cells on the PBI membrane.

Hydrophobic Properties of Thin Films of Comb-Shaped Perfluorohexylethyl Methacrylate-Polydimethylsiloxane Copolymers Deposited from Supercritical Carbon Dioxide Solutions

Comb-shaped copolymers of perfluorohexylethyl methacrylate and methacryloxypropyl-terminated polydimethylsiloxane are synthesized by radical polymerization in supercritical carbon dioxide, solubility of the copolymers in supercritical carbon dioxide is studied, and hydrophobic properties of thin films obtained via precipitation of the copolymers from trifluorotrichloroethane and supercritical carbon dioxide solutions on substrates are examined. On the basis of water and dimethyl sulfoxide contact angle measurements, the specific free surface energy of the formed films is calculated. It is shown that the thin films of the copolymers have a lower surface energy and are characterized by a smaller water contact angle hysteresis than the films based on homopolymer poly(perfluorohexylethyl methacrylate). A comparative testing of coatings based on the homopolymer and copolymer deposited from solutions in supercritical carbon dioxide on the surface of nylon fabrics is performed. It is found that copolymer-coated fabrics have on average higher water contact angles.