Mikko Huhtanen

Removal of chloride from fly ash produced in hazardous waste incineration by leaching and displacement washing in a vertical filter press

Fly ash is generated in large quantities by waste incineration processes. Chloride is commonly present in the fly ash produced by the incineration of hazardous materials, such as polyvinylchloride plastic. Major difficulties related to the disposal and handling of fly ash include the high concentration of easily leachable chlorides, heavy metals and toxic compounds. In order to avoid adverse environmental effects from the disposal of fly ash, the content of soluble chlorides must be reduced. One of the most effective options for chloride removal is leaching and displacement washing in a filter press. The primary aim of this study was to obtain efficient removal of chloride from fly ash by utilizing a leaching and displacement washing process, carried out in a filter press. The secondary objective was to obtain high filtration capacities and low filter cake moisture contents. The slurry was prepared by mixing fly ash with water at an ash:water ratio of 1:2 and filtered to separate the solids from the liquid. After solid–liquid separation, most of the dissolved residual chloride was removed from the filter cake by washing the cake with fresh water in the second stage of separation. It was possible to remove up to 98% of the total chloride and to obtain sufficient filtration capacities. The residual moisture content of the filter cakes varied from 22 to 35 wt%, which meant that the cakes could be disposed of in landfill, or possibly utilized as a construction material.

Empirical Modelling of Cake Washing in a Pressure Filter

The focus of this article is on empirical modelling of filter cake washing. The filtration experiments introduced in this paper were conducted by using a pilot-scale (0.1 m2) filter press according to the basic principles of factorial designs. Five different variables of the filtration, pressing, cake washing, and air drying stages were considered in the tests and the examined product characteristics were the overall capacity of the filter and the purity of the cake. The results obtained from the tests were used for creating different kinds of regression models for explaining the influence of the studied variables on the success of the cake washing process. The goal of the modelling strategy for the cake washing was to determine the simplest empirical models and compare these with theoretical equations complemented with linear terms. It was found that the empirical equation could model the results more accurately than the theory-based equations could.

The Solubility of Two Magnetite Powders in Oxalic Acid: Applicability of Empirical Modelling

Phenomena-based models can be used in a predictive manner, but statistical modelling methods can also yield interesting findings and can serve as a tool for analysing the effects of different variables on the overall phenomenon. In addition, the generation of theoretical models can sometimes be limited due to the unideality of the studied system. Statistical modelling, in this case multiple-linear regression (MLR), was used to describe the effects of temperature and acid concentration on the dissolution of magnetite, Fe3O4 with oxalic acid. Whereas a linear model with an interaction term was sufficient in describing the dissolution of synthetic Fe3O4, a more complex full quadratic model had to be used to describe the dissolution of industrial Fe3O4 in the same conditions.