Ming Han Xu

Effect of Adding Phase on the Properties of ZrB2 Based Ultra-High-Temperature Ceramics

ZrB2 belongs to a class of ceramics defined ultra-high-temperature ceramics with extremely high melting temperatures, but ZrB2 ceramics is difficultly sintered and easily oxidized. To make ZrB2 ceramics possess the high relative density and the better oxidation resistance. The effects of adding phase on the sintering and oxidation resistance mechanism of ZrB2 based high-temperature multi-phase ceramics were investigated. YAG and Al2O3 help for the densification of ZrB2 based ceramics. The oxidation layer thickness of sintered ceramics adding YAG or YAG-Al2O3 phase is thinner than that of sintered pure ZrB2 ceramics under the same oxidation condition, the oxidation layer thickness of sintered ceramics adding YAG-Al2O3 phase is thinner than that of sintered ceramics adding YAG phase, the oxidation layer thickness of sintered ceramics is decreased with an increased Al2O3 content.

Effect of Sintering Aids on the Properties of Porous YAG Ceramics

Yttrium aluminum garnet (YAG) with a chemical composition of Y3Al5O12 is an important advanced structural and functional material due to some excellent properties. The porous YAG ceramics were prepared via vacuum sintering technology, the effect of sintering aids on the properties of porous YAG ceramics were investigated in this paper. Through an analysis and discussion, the conclusions are that the porosity increases with the increasing sintering temperature from 1300°C to 1500°C, the pore is moved to the surface of sample, which forms the open pore to make the porosity increase, the more and bigger sintering neck is increased. Porous YAG ceramics are sintered at 1500°C, the regular outside shapes of porous YAG ceramic are kept using CaO and MgO as sintering aids, the outside shape of porous YAG ceramic is wrecked using Al2O3 as sintering aids, which shows the over fired phenomenon.

Effect of Sintering Temperature on Properties of YAG Porous Ceramics via Atmospheric Sintering Method

YAG materials have a number of unique properties, the application is very extensive, the burn is due to the temperature is too high or the residence time at high temperatures is caused. The undercurrent is the sintering temperature is too low or the holding time is not enough, resulting in product performance is too low or too small shrinkage. In this paper, the effect of sintering temperature on properties of YAG porous ceramics was investigated. The results showed that the firing temperature of the ingredients will be different and cause the same sintering process and sintering additives content of different samples burned. The increase in the content of SiO2 in the furnish with the sintering aid tends to occur. the effect of temperature on the mechanical properties of the samples after sintering was significant, so the raw materials include 60wt%YAG, 10wt% CaO, 10wt% SiO2 and 20wt% soluble starch, the molding process in 20MPa pressure 10min, the sintering at 1500°C for 2h, the sample porosity is 42.2%, the compressive strength is 5.8MPa, the outside shape is keep intact and the better pore microstructure is shown.

Synthesis Parameters of Ultrafine YAG Powder Materials via Hydrothermal Precipitation Method

YAG materials has a number of unique properties, the application is very extensive. In this paper, the superfine YAG powder materials were prepared by hydrothermal precipitation method. The influence of synthesis process on the morphology of the powder was investigated. The results showed that when the molar ratio of salt to alkali that Y3+: OH- is 1:8, the more uniform morphology of the particles can be prepared, when the molar ratio of salt to alkali is increased, the morphology of the particles will not change. The reaction time is longer, the particle size will be thicker. The smaller the concentration of Y3+ ions is, the larger the particle size will be small. The experimental results show that the rod-like particles have a poly-crystal structure at the reaction temperature of 200°C, reaction time of 2 days and the molar ratio of salt to alkali of 1:8. The diameter of the rod-like particles is most of the powders have a particle size of 1000 nm and a small amount of powder has a particle size of about 5000 nm. The purity of powder is higher through the test of XRD.

Effect of the Synthesis Method on the Properties of Ultrafine YAG Powder

YAG materials has a number of unique properties, the application is very extensive. In this paper, the superfine YAG powder materials were prepared by co-precipitation method and hydrothermal precipitation method. The influence of synthesis process on the morphology of the powder was investigated. The results showed that the precursor powder prepared via the co-precipitation method is mainly from amorphous to crystalline transition with the increasing calcination temperature, the precursor agglomeration is more serious, In the process of increasing the calcination temperature, the dispersibility of the roasted powder is greatly improved, which is favorable for the growth of the crystal grains, so that the particle size of the powder is gradually increased, the YAG precursor prepared by the co-precipitation method is transformed into YAG crystals, the phase transition occurs mainly between 900 and 1100°C. When the molar ratio of salt to alkali is Y3+: OH-=1: 8 via the hydrothermal reaction, the YAG particles with homogeneous morphology can be obtained. When the molar ratio of salt and alkali is increased continuously, the morphology of YAG particles is not obviously changed. The co-precipitation method is easy to control the particle size, the hydrothermal method is easy to control the particle morphology.

Densification Technique of Al2O3/Al Metal Ceramics Using Powder Metallurgy Method

In atmospheric environments, Al2O3 ceramics have good oxidation resistance in water, acid, and other solutions and suitable corrosion medium resistance. Al2O3 ceramics is one of the most widely used engineering ceramics. In this paper, Al2O3/Al cermet matrix composites were prepared by mixing a series of powders with aluminum and alumina powders as raw materials. The interface of Al2O3/Al cermet was observed by scanning electron microscopy. The densification process of Al2O3/Al cermet was then explored from the aspects of formulation, molding pressure, holding time, and sintering process. After mixing and dry pressing, 50 wt% Al and 50 wt% Al2O3 were appropriate for sintering. Following sintering and measuring density, density was improved under 20 MPa with a 20-minute holding time. Through a comparison of the sintering process, the interface structure was observed via scanning electron microscopy, which found that secondary sintering is conducive to improving the density of Al2O3/Al cermet.

Preparation of Tin Oxide Nanometer Thin Films by Hydrothermal Method

Given the shortage of energy reserves, new energy sources must be identified. In this regard, improving the efficiency of solar cell conversion and simplifying the solar cell technology have become the focus of research. In this study, tin oxide nanometer thin film was fabricated on FTO conductive glass as photocathode through hydrothermal method. The synthesis condition was regulated, and performance test was also conducted. Results show that the crystallization driving force, crystallization rate, and grain size of tin dioxide crystal increase with increasing alkali ratio, leading to disorganized accumulation of tin oxide. Under prolonged holding time, tin oxide crystal became complete, and the surface area of the crystal increased. The crystallization driving force and rate also increased with increasing salt concentration and accompanied by clutter of tin oxide. The optimized process condition included 1:4 molar ratio of salt to alkali, 0.05 mol/L salt concentration, 200 °C reaction temperature, and 8 days of reaction. The highest specific surface area of the tin oxide nanometer film was obtained under the optimized condition.

Effect of Molding Processing on Properties of YAG Porous Ceramics via Dry Pressing Molding Method

YAG materials have a number of unique properties, the application is very extensive. In order to improving the properties of YAG porous materials, the effect of forming processing on the properties of YAG porous ceramics is investigated. Through the results and analysis, the conclusions showed that the porosity of YAG porous ceramics gradually decreased with the molding pressure increases, and the compressive strength of YAG porous ceramics shows a rising trend. The size and number of pores in the microstructure are reduced with increasing the forming pressure, there are inherently many voids in the YAG porous ceramics body at low forming pressures. The porosity of YAG porous ceramic decreases with the increase of dwell time, however, the process of extending from 5 min to 10 min is much faster than the rate of descending from 10 min to 15 min. The size and number of pores in the microstructure are reduced with extending the holding pressure time, which also makes YAG porous ceramics pose the higher mechanical strength. Through the analysis of the results, when the forming pressure is 10MPa, the porosity of YAG porous ceramics is 41.11% and the compressive strength is 5.8MPa, the porosity and compressive strength of YAG porous ceramics is better.

Oxidation Kinetics of ZrB2 Ceramic Matrix Composite Materials

Zirconium diboride is widely applied because of some excellent performances. The oxidation kinetics of ZrB2-YAG-Al2O3 composite materials were researched, which helps to improve the performance of ultra-high-temperature composite materials. The results show the oxidation weight gain is decreased with increasing the content of YAG-Al2O3 and the molar ratio of Al2O3. The oxidation weight gain is increased with prolonging the oxidation time under 1300°Cæ, the oxidation weight gain ratio is decreased with prolonging the oxidation time. The effecting tendency of oxidation weight gain is not abvious with varying the contend of YAG-Al2O3 upon 1300°Cæ, however, the effecting tendency of oxidation weight gain is very abvious with varying the molar ratio of Al2O3.

Preparation of Superfine Alumina Powders via Hydrothermal Method

Superfine alumina has various excellent performance, superfine aluminum often used in metallurgy, aerospace, microelectronics and medicine, so the study of alumina has become a hot research at home and abroad, superfine alumina powder the body needs are also increasing. In this paper, superfine alumina powder were prepared by hydrothermal method, and to study the preparation process. The results show that the fibrous alumina particles gradually becomes granular with the increase of pH of the reaction, pH value of 9 to get a uniform particle size distribution and an average size of small powder particles. As the increasing calcination temperature, the alumina particles gradually grow, the homogeneous superfine particulate alumina powders is obtained under calcination temperature at 950¡æ. The better preferred process is that alkali molar ratio of 1:3, a concentration of 0.3mol/L, the reaction temperature at 200°C, calcination temperature of 950°C.