Mohammad Mizanur Rahman

Characterization of waterborne polyurethane adhesives containing different soft segments

Waterborne polyurethane (WBPU) adhesives were prepared by the pre-polymer process using different polyester polyols (M n = 2000), namely poly(tetramethylene adipate glycol) (PTAd) and poly(caprolactone glycol) (PCL), and polyether polyols (M n = 2000), namely poly(tetramethylene oxide glycol) (PTMG) and poly(propylene glycol) (PPG), as soft segments. This study focused on the effect of various soft segments on the physical, mechanical and thermal properties, as well as adhesive strength of WBPUs. All of the WBPU dispersions showed small particle size and high viscosity. PTAd-based WBPU shows higher thermal stability, mechanical properties and adhesive strength than PCL-R, PTMG- and PPG-based WBPUs. During preparation of adhesive-bonded samples the optimum pressing temperature and pressure, which were the same for all samples, were found to be 100°C and 15 kg/cm2, respectively. However, it was found that only PTAd-based WBPU had good adhesive strength under moderately high temperature (100°C) compared to all other polyol (PCL/PTMG/PPG)-based WBPUs.

Characterization of waterborne polyurethane/clay nanocomposite adhesives containing different amounts of ionic groups

A series of waterborne polyurethane (WBPU)/clay nanocomposite dispersions containing different amounts of 2,2-dimethylol propionic acid (DMPA) and clay were prepared. It was found that the properties of WBPU/clay nanocomposites were highly dependent on both clay content and DMPA content. The WBPU/clay nanocomposite dispersion with a higher clay content showed a larger mean particle size and a less negative zeta potential. The optimum clay content, which increased with increasing DMPA content, showed maximum tensile strength, Youngs modulus and adhesive strength of WBPU/clay nanocomposite. The optimum clay concentrations for WBPU/clay nanocomposite samples containing 3.75, 5.41 and 6.17 wt% DMPA were about 0.5, 1.0 and 2.0 wt%, respectively.

Effect of Polyisocyanate Hardener on Waterborne Polyurethane Adhesive Containing Different Amounts of Ionic Groups

Waterborne polyurethane (WBPU) adhesive with varying amounts of dimethylol propionic acid (DMPA) was synthesized by prepolymer process and blended with polyisocyanate hardener. The mean particle size of the WBPU dispersion decreased with increasing DMPA content.1H NMR spectroscopy confirmed the formation of allophanate bonds and biuret bonds due to the reaction of hardener NCO with urethane/urea groups. The optimum NCO content with the greatest adhesive strength was dependent on the total content of urethane/urea groups in the WBPU molecules. The optimum NCO content increased with increasing number of urethane groups (DMPA content). The adhesion strength of WBPU adhesives was maximized at a molar ratio of hardener NCO to urethane/urea of about 0.28.

Synthesis and properties of polyurethane coatings: the effect of different types of soft segments and their ratios

Polyurethane (PU) coatings were prepared using siloxane polyol [poly(dimethyl siloxane), PDMS], polyether polyol [poly(propylene oxide glycol), PPG], and polyester polyol [poly(tetramethylene adipate glycol), PTAd]. The PTAd/PPG ratio was altered, whereas the PDMS content was fixed during PU synthesis. The structural elucidation of the synthesized PU was performed by Fourier transform infrared (FT-IR), 1H NMR, 13C NMR, and 29Si NMR spectroscopic techniques. The PU-film surface was characterized by X-ray Photoelectron Spectrometer and atomic force microscopy techniques and it was found that the surface smoothness depended on the PPG/PTAd ratio. The PU melting temperature, crystallinity, mechanical properties (tensile strength and Young’s modulus), and adhesive strength were also depended on the PPG/PTAd ratio. The adhesive strength to poly(vinyl chloride) of the coating with the proper polyol ratio (PTAd 12.50 mol% and PPG 16.67 mol%) was almost unaffected after immersion (three months) in artificial salt.

Preparation and properties of crosslinkable waterborne polyurethanes containing aminoplast: Effect of curing condition

In order to improve the water swelling, thermal/mechanical and adhesion properties of waterborne polyurethane (WBPU), a series of the crosslinkable WBPUs containing hydrophilic ionic component, dimethylol propionic acid (20 mole%), were prepared by in-situ polymerization using a cross-linker hexakis (methoxymethyl) melamine (HMMM). Effects of the HMMM content (2, 4, and 6 wt%) and curing temperature on these properties of the crosslinked WBPUs samples were investigated. All properties were found to increase with increasing HMMM content. It was found that the optimum curing temperature of the WBPU films and adhesives was near 120°C, which was not dependent on the HMMM content.

Improvements of antimicrobial and barrier properties of waterborne polyurethane containing hydroxyapatite-silver nanoparticles

Abstract Three series of waterborne polyurethane (WBPU)/hydroxyapatite (HA) nanocomposite dispersions were prepared with varying HA and 2,2-dimethylol propionic acid (DMPA) content. It was found that the homogeneous distributed HA was highly dependent on the HA and DMPA content, with homogeneous HA found with up to 0.56, 0.95, and 1.33 mol% HA content with respect to 17.03, 22.05, and 24.02 mol% DMPA content, respectively. The hydrogen bonding increased with increased HA content in each series. The tensile strength, Young’s modulus, glass transition temperature, and water vapor permeability (WVP) resistance all increased up to the optimum HA content. The maximum tensile strength, Young’s modulus, glass transition temperature, and WVP resistance were found with 1.33 mol% HA and 24.02 mol% DMPA content, the concentrations at which the maximum homogeneous dispersed HA was observed in the WBPU/HA nanocomposites. A strong antibacterial property was also recorded when 1.33 mol% HA and 24.02 mol% DMPA content in hydroxyapatite-silver polyurethane (WBPU-C/HA3-Ag) coatings were tested against Escherichia coli and Staphylococcus aureus.

Synthesis and Properties of Waterborne Polyurethane (WBPU)/Modified Lignin Amine (MLA) Adhesive: A Promising Adhesive Material

A series of waterborne polyurethane (WBPU)/modified lignin amine (MLA) adhesives was prepared using MLA as a chain extender by a prepolymer mixing process. A successful Mannich reaction was achieved during the synthesis of MLA by reacting lignin with bis(3-aminopropyl)amine. Higher tensile strength, Young’s modulus, and thermal stability were recorded for WBPU/MLA adhesives with higher MLA contents. The WBPU/MLA adhesive materials were used to coat polyvinyl chloride (PVC) substrates. The adhesive strength increased with increasing MLA content. More importantly, the MLA also enhanced the WBPU/MLA coating in terms of adhesive strength at moderately high temperatures as well as under natural weather exposed conditions. The adhesive strength was essentially unaffected with 6.48 mol % MLA in the WBPU/MLA coating after exposure to natural weather conditions for 180 days.

Properties of Waterborne Polyurethane Adhesives with Aliphatic and Aromatic Diisocyanates

A series of waterborne polyurethane (WBPU) adhesives were prepared with various ratios of aliphatic/aromatic diisocyanates, namely 4,4′-dicyclohexylmethane diisocyanate (H12MDI) as an aliphatic diisocyanate and 4,4′-diphenylmethane diisocyanate (MDI) as an aromatic diisocyanate with poly(tetramethyleneoxideglycol) (PTMG), ethylene diamine (EDA) and dimethylol propionic acid (DMPA). 1H-NMR spectroscopy was utilized to investigate the side reaction at the dispersion step during synthesis of WBPU dispersions with respect to aliphatic, aromatic and mixed diisocyanates. The tensile strength, Youngs modulus, elongation at break (%), storage modulus, glass transition temperature and adhesive strength were measured with respect to aliphatic/aromatic diisocyanate contents. The adhesive strength was maximum using mixed diisocyanates containing 25 mol% MDI in WBPU adhesives.

Effect of functionalized multiwalled carbon nanotubes on weather degradation and corrosion of waterborne polyurethane coatings

A series of waterborne polyurethane/functionalized multiwalled carbon nanotube (WBPU/f-MWCNT) nanocomposite dispersions was prepared using three defined concentrations of 0.5, 1.0 and 2.0 wt% carboxyl functionalized multiwalled carbon nanotubes (f-MWCNTs). All dispersions were coated on mild steel and exposed under natural weather condition for a maximum of 365 days. Both exposed and unexposed coatings were characterized by potentiodynamic polarization (PDP) and X-ray photoelectron spectroscopy (XPS) analyses. The pristine WBPU coating showed slight degradation and corrosion protection. Inclusion of a higher content of f-MWCNTs significantly improved both the degradation and corrosion protection efficiencies of the coatings. Maximal degradation and corrosion protection was observed when 2.0 wt% f-MWCNT was mixed with WBPU for all of the coatings.

Properties of waterborne polyurethane (WBPU) coatings: Effect of alkyl chain length of tertiary amines of carboxylic acid salt groups

Waterborne polyurethane (WBPU) dispersions were prepared via a pre-polymer process using 4,4-dicyclohexylmethane diisocyanate (H12MDI), poly(tetramethyleneoxideglycol) (PTMG), 2,2-dimethylol propionic acid (DMPA), ethylene diamine (EDA), and tertiary amines (TAs) with varying amounts of DMPA and TAs. Three TAs with different alkyl chain lengths were used to neutralize the DMPA carboxylic group: N,N-dimethylbutylamine (DMBA, C4), N,N-dimethylhexylamine (DMHA, C6), and N,N-dimethyloctylamine (DMOA, C8). The structures of the synthesized WBPUs were determined via FT-IR and 1H NMR spectroscopic techniques. The effects of DMPA and TA content and the TA alkyl chain length on stability of dispersions and properties such as water swelling (%), glass transition temperature (Tg), tensile strength, binding energy and adhesive strength were investigated. The initial adhesive strength of the intact coatings increased with increasing DMPA and TA content and increasing alkyl chain length of TA. However, after immersion of the coatings in water, the adhesive strength decreased. The maximum adhesive strength under water was observed at a DMPA content of 20.20 mol% with 5.30 wt% DMOA, which has the longest alkyl chain.