Mohammad Reza Badrossamay

Nanofiber Assembly by Rotary Jet-Spinning

High-voltage electrical fields and low production rate limit electrospinning, the electrical charging of polymer liquids, as a means of nanofiber fabrication. Here, we show a facile method of fabrication of aligned three-dimensional nanofiber structures by utilizing high-speed, rotating polymer solution jets to extrude fibers. Termed rotary jet-spinning, fiber morphology, diameter, and web porosity can be controlled by varying nozzle geometry, rotation speed, and polymer solution properties. We demonstrate the utility of this technique for tissue engineering by building anisotropic arrays of biodegradable polymer fibers and seeding the constructs with neonatal rat ventricular cardiomyocytes. The myocytes used the aligned fibers to orient their contractile cytoskeleton and to self-organize into a beating, multicellular tissue that mimics the laminar, anisotropic architecture of the heart muscle. This technique may prove advantageous for building uniaxially aligned nanofiber structures for polymers which are not amenable to fabrication by electrospinning.

Engineering hybrid polymer-protein super-aligned nanofibers via rotary jet spinning

Cellular microenvironments are important in coaxing cells to behave collectively as functional, structured tissues. Important cues in this microenvironment are the chemical, mechanical and spatial arrangement of the supporting matrix in the extracellular space. In engineered tissues, synthetic scaffolding provides many of these microenvironmental cues. Key requirements are that synthetic scaffolds should recapitulate the native three-dimensional (3D) hierarchical fibrillar structure, possess biomimetic surface properties and demonstrate mechanical integrity, and in some tissues, anisotropy. Electrospinning is a popular technique used to fabricate anisotropic nanofiber scaffolds. However, it suffers from relatively low production rates and poor control of fiber alignment without substantial modifications to the fiber collector mechanism. Additionally, many biomaterials are not amenable for fabrication via high-voltage electrospinning methods. Hence, we reasoned that we could utilize rotary jet spinning (RJS) to fabricate highly aligned hybrid protein-polymer with tunable chemical and physical properties. In this study, we engineered highly aligned nanofiber constructs with robust fiber alignment from blends of the proteins collagen and gelatin, and the polymer poly-ε-caprolactone via RJS and electrospinning. RJS-spun fibers retain greater protein content on the surface and are also fabricated at a higher production rate compared to those fabricated via electrospinning. We measured increased fiber diameter and viscosity, and decreasing fiber alignment as protein content increased in RJS hybrid fibers. RJS nanofiber constructs also demonstrate highly anisotropic mechanical properties mimicking several biological tissue types. We demonstrate the bio-functionality of RJS scaffold fibers by testing their ability to support cell growth and maturation with a variety of cell types. Our highly anisotropic RJS fibers are therefore able to support cellular alignment, maturation and self-organization. The hybrid nanofiber constructs fabricated by RJS therefore have the potential to be used as scaffold material for a wide variety of biological tissues and organs, as an alternative to electrospinning.

A simple model for nanofiber formation by rotary jet-spinning

Nanofibers are microstructured materials that span a broad range of applications from tissue engineering scaffolds to polymer transistors. An efficient method of nanofiber production is rotary jet-spinning (RJS), consisting of a perforated reservoir rotating at high speeds along its axis of symmetry, which propels a liquid, polymeric jet out of the reservoir orifice that stretches, dries, and eventually solidifies to form nanoscale fibers. We report a minimal scaling framework complemented by a semi-analytic and numerical approach to characterize the regimes of nanofiber production, leading to a theoretical model for the fiber radius consistent with experimental observations. In addition to providing a mechanism for the formation of nanofibers, our study yields a phase diagram for the design of continuous nanofibers as a function of process parameters with implications for the morphological quality of fibers.

Durable and rechargeable biocidal polypropylene polymers and fibers prepared by using reactive extrusion

Incorporation of N-halamine precursor onto polypropylene was explored by using a reactive extrusion process. Several cyclic and acyclic halamine precursors were grafted onto polypropylene backbone through a melt free radical graft copolymerization. The structures and morphology of the grafted polymer were characterized with FTIR, and scanning electron microscope. Thermal properties of the polymers were evaluated by differential scanning calorimetry. The halogenated products of the corresponding grafted samples exhibited potent antimicrobial properties against Escherichia coli, and the antimicrobial properties were durable and regenerable. The relationship between effective surface contact and biocidal efficacy are further discussed.

Effect of Solvent Evaporation on Fiber Morphology in Rotary Jet Spinning

The bulk production of polymeric nanofibers is important for fabricating high-performance, nanoscale materials. Rotary jet spinning (RJS) enables the mass production of nanostructured fibers by centrifugal forces but may result in inconsistent surface morphologies. Because nanofiber performance is dependent upon its surface features, we asked which parameters must be optimized during production to control fiber morphology. We developed and tested a mathematical model that describes how the competition between fluid instability and solvent removal in RJS regulates the degree of beading in fibers. Our data suggest that solvent evaporation during the spinning process causes an increase in jet viscosity and that these changes inhibit both bead formation and jet thinning. The RJS was used to vary experimental parameters, showing that fiber beading can be reduced by increasing solvent volatility, solution viscosity, and spinning velocity. Collectively, our results demonstrate that nanofiber morphology and diameter can be precisely controlled during RJS manufacturing.

Enhancing hygiene/antimicrobial properties of polyolefins

Abstract The unique characteristics of polyolefins make them the best candidates in single use healthcare products, medical textiles, and water filters. Most medical textiles and polymeric materials used in hospitals and hotels are good media for cross-transmission of diseases since most microorganisms can survive on fibrous materials for several hours to several months. Use of medical devices with antimicrobial functions has been considered as a major avenue to fight against microbial infections. In addition, suitable packaging can slow the deterioration rate, and hence, extend the shelf-life of food. Physical and chemical incorporation of antimicrobial agents into polyolefins can be implemented in common polyolefin processing. In this chapter, antimicrobial polyolefins are summarized based on processes that were studied to incorporate biocides into the polymers. These processes include blending, coating, and chemical modifications.