Mohammad Sukri Mustapa

Producing Paper Using Pineapple Leaf Fiber

Experiments using pineapple leaf fiber as raw material in paper production have been conducted to assess the advantages in terms of mechanical properties, especially tensile strength, tearing strength and thickness of the paper. In this paper, samples of pineapple leaf fiber is mixed with a recycle newspapers in different composition of which is, 25%, 35%, 45%, 55%, 65% and 75% pineapple leaf fibers mixed with 75%, 65%, 55% , 45%, 35% and 25% of the recycle newspapers. The mixtures have been tested for mechanical properties and thickness by using the Universal Testing Machine (UTM) and micrometers. The results from tensile and tearing tests were then compared with data obtained from previous experiments. Through the observation of the experiment, it was found that the data obtained with similar experiments conducted previously. The results have been proved in tears testing and stress testing. Tearing test data shows that the longer the beating time imposed on the mixture, the lower the tearing force required to tear the paper samples. On the other hand, the tensile test results shows, the longer time beating the bear on the mix, the higher the tensile force should be imposed on the sample. The experimental results can help in the formulation of the pineapple leaf fiber-based paper production in accordance to the usage.

The Effect of Cutting Speed and Feed Rate on Surface Roughness and Tool Wear when Machining Machining D2 Steel

Machining parameters is a main aspect in performing turning operations using lathe machines. Cutting parameters such as cutting speed, feed rate and depth of cut gives big influence on the dynamic behavior of the machining system. In machining parts, surface quality and tool wear are the most crucial customer requirements. This is because the major indication of surface quality on machined part is the surface roughness and the value of tool wear. Hence, to improve the surface roughness and minimize the forming of tool wear, the optimum feed rate and cutting speed will be determined. The input parameter such as cutting speed, feed rate and depth of cut always influence the tool wear, surface roughness, cutting force, cutting temperature, tool life and dimensional accuracy. The D2 steel was being investigated from the perspective of the effect of cutting speed and feed rate on its surface roughness and tool wear. The results show that cutting speed is the main parameter which affects the surface roughness where the most optimum parameter would be at cutting speed of 173, 231 and 288 m/min with feed rate of 0.15 mm/rev. The tool wear strongly affected by feed rate where at 0.15 mm/rev the tool wear value is the lowest. The combination of high cutting speed and low feed rate was the best parameter to achieve smooth surface roughness.

Effect of Heat Compression on the Tensile Strength of PALF/Sugarcane Bagasse for Disposable Plate

This paper presents the results of heat compression effect on tensile properties in manufacturing process of disposable plate from Pineapple Leaf Fibers (PALF) based material. The plate was made of PALF and sugarcane bagasse waste as alternatif to polystyrenes to promote the green technology efford on food packaging material. Two different spesimens were produced with different composition of PALF/sugarcane bagasse, N2T8 (20% Pineapple leaf fiber and 80% sugarcane bagasse and N8T2 (80% pineapple leaf fiber and 20% sugarcane bagasse). The specimens were produced on a hot press machine at different compressing temperature, 50°C, 100°C and 150°C with constant pressure of 0.024 MPa at 10 minutes. Tensile and tearing tests were carried out on the specimens to determine the tensile and tearing properties. The results shown that the N2T8 speciment compressed at 50°C gives higher tensile and tearing strength of 22 MPa and 2 MPa ,respectively. This range of properties is expected to be good enough for the requirement of disposable plate and it has a potential as a raw material for strength and lightweight of disposable plate manufacturing.

Effect of Hardness of Second Phase Particle on Fatigue Crack Growth Behavior of Steels with Hard Second Phase Particle in Soft Ferrite Matrix

K-constant fatigue crack growth (FCG) tests were conducted on low carbon steels with uniformly distributed hard particle with different of pearlite, bainite and martensite in a soft ferrite matrix. The FCG tests by using a single edge cracked tension (SECT) type was performed inside a scanning electron microscope chamber equipped with a servo-hydraulic fatigue machine. During the test, in-situ crack path observation was carried out to identify the crack tip stress shielding phenomena. From the results, influence of hardness of second phase particle on the FCG behavior in Paris regime was systematically investigated. The results revealed that the ferrite-martensite (FM) steel showed significantly higher FCG resistance compared to that of ferrite-pearlite (FP) and ferrite-bainite (FB) steels. The harder second phase particle would be more difficult to be plastically deformed, which would induce higher plastic constrain. This higher plastic constrain may result in significant crack closure effect and stress shielding effect, thereby increasing higher FCG resistance.

Microstructures and Tensile Characteristics on Direct Recycled Aluminium Chips AA6061/Al Powder by Hot Pressing Method

This research aims to investigate the effect on tensile strength of the recycled chip AA6061 aluminium alloy metal by using powder metallurgy method. Material used is recycled aluminium Chip AA6061 and Al powder. The recycled AA6061 chips mixed together with various compositions of Al powder content were fabricated to form a specimen by hot compaction technique. The compaction using hot pressed at 30 tons with holding time of 60 minutes. The final product was analyzed by tensile test shown the specimen A5 have higher ultimate tensile strength (UTS) 156.404 MPa and yield strength (YS) at 107.399 MPa. Scanning Electron Microscopy (SEM) was conducted to observe the microstructure of fracture surface existing on the tensile specimens.

Research on Relationship between Cutting Conditions and Chip Formation during End Milling of Aluminium Alloy 6061

This paper studied chip morphology in end milling of aluminium alloy 6061 by various cutting parameter such as feed rate, cutting speed and depth of cut. Slot milling operation were conducted. The analysis consists of chip morphology, chip weight, chip thickness and chip length. Scanning Electron Microscope (SEM) were used to obtain and examine the chips. Result shows that, end milling with higher cutting speed, feed rate and depth of cut generated short, small and light weigh of chips.

Abrasive Wear on Heat-Treated Recycling Aluminium AA6061 of Various Reinforcement Materials through Powder Metallurgical Process

The present study is aimed at investigating wear resistance of the heat treated of recycled aluminium type AA6061 for various reinforced methods (heat treatment reinforced by graphite and silica) using pin on disc method. In the study, weight loss value of the recycled chip of AA6061 was observed. Eight specimens were taken for the wear test. The results showed that the wear resistance increased for specimens treated by heat treatment. This increase in wear resistance is value of micro hardness which increased with the increase of the percentage of silica reinforcement. Thus, the weight loss decreased and the volume loss also decreased.

Micro-Hardness and Compression Strength of Particle Sizes Recycling Aluminium Alloy AA6061 Using Powder Metallurgy Method

The micro-hardness and compression of recycling aluminum alloy AA6061 were investigated as a function of the different volume fraction and particle sizes by using powder metallurgy method. Three different groups of volume fraction and particle size were used 21.5, 50 and 78.5 % and 25,63 and 100 μm respectively. The current paper highlight on the effect of the various of particle size on the compression strength and microhardness results. The results of compression strength and micro-hardness show that the type of the higher amount of the smaller size was obtained for higher value for each of compression strength and micro-hardness 195.66 MPa and 79.796 Hv respectively.While it was the lower values on the type of the smaller amount of the smaller size (132.05 MPa and 50.369 Hv) respectively.

Characteristics on Treated Kenaf Fiber Reinforced Polypropylene Composites

Nowadays natural fiber and polymer matrix are being extensively used as alternatives in producing furniture like ceiling, floor and etc. to fulfill society demand instead of environmental friendly and saving cost. The objective of this study is to investigate the effects of maleic anhydride grafted polypropylene (MAPP) as a coupling agent for reinforcement between kenaf fiber (KF) and polypropylene (PP). The ratio of MAPP between 3% and 5% was observed to determine which composition ratio is better. The tensile strength for both 30% KF and 40% KF was treated through the alkali treatment process with 5% sodium hydroxide (NaOH). Kenaf fiber reinforced polypropylene (PP/KF) composites were melt blended and then used hydraulic molding test press machine for characterization to observe their tensile strengths by measuring their threshold. Tensile test was carried out to determine the tensile stresses of the composite at the best composition ratio of kenaf fiber that are 30% KF and 40% KF instead of MAPP ratio. The result shows 40% KF (5% MAPP) lead to better tensile performance compared to 40% KF (3% MAPP), 30% KF (5% MAPP) and 30% KF (3% MAPP). Meanwhile, Scanning electron microscopy (SEM) is used to observe the morphological comparison between untreated KF and treated KF as well as PP/KF. The good interfacial bonding between KF and PP was 5% MAPP rather than 3% MAPP due to the optimum strength received. Overall 5% MAPP with 40% PP/KF had shown the best result compared to others with the estimated tensile strength value of 21.38 MPa.

Effect of Variable Pitch on Cutting Temperature, Cutting Forces and Surface Roughness Using Nitico30 Cutting Tool when End Milling of Stainless Steel 316L

In this paper, a series of milling tests were carried out in order to identify the effects of variable pitch on cutting temperature, cutting force and surface roughness while end milling the stainless steel 316L using Nitico30 and conventional cutting tools. Slot-milling operations were conducted. The value of feed rate were choose between the range recommended by the manufactured for the both conventional and Nitico30 cutting tool. The effect of variable pitch on cutting temperature, cutting forces and surface roughness were discussed. Results showed that the cutting temperature increase with the increase of feed rate for both cutting tool. Further increasing the speed of feed rate, the cutting forces also gradually increase for both cutting tool. However, the comparison between both cutting tools, it was found that the cutting temperature, cutting force and surface roughness improve about 47.8%, 37.5% and 17.6% respectively for Nitico30 cutting tool.